Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 1.1 Muhimman Siffofi da Fa'idodi
- 2. Cikakken Bayanan Fasaha
- 2.1 Matsakaicin Matsakaicin Matsayi
- 2.2 Halayen Lantarki da Na Gani
- 2.3 Hatsarin Wutar Lantarki (ESD)
- 3. Bayanin Tsarin Binning
- 3.1 Binning Ƙarfin Wutar Gaba (V_F)
- 3.2 Binning Ƙarfin Hasken (I_V)
- 3.3 Binning Hue (Launi)
- 4. Bayanin Injiniya da Kunshi
- 4.1 Girman Kunshi
- 4.2 Tsarin Fil da Zanen Da'ira
- 5. Jagororin Tari da Aikace-aikace
- 5.1 Umarnin Solder na SMT
- 5.2 Shawarwari na Aikace-aikace
- 5.2.1 Abubuwan Ƙira
- 6. Kwatancen Fasaha da Trends
- 6.1 Ka'idar Aiki
- 6.2 Bambance-bambance da Trends
1. Bayanin Samfur
LTS-5825SW-P na'urar da aka tsara don hawa a saman (SMD) ce wadda aka tsara a matsayin nuni na lamba guda. Babban aikinta shine samar da bayanan lambobi masu haske da bayyane a cikin kayan lantarki. Babban sashi shine guntun LED farin Indium Gallium Nitride (InGaN) wanda aka hawa a kan tushe na sapphire. Wannan ginin sananne ne saboda ingancinsa da kwanciyar hankali. Nuni yana da farantin fuska mai launin toka wanda ke haɓaka bambanci, tare da fararen sassa masu fitar da haske don haruffa.
1.1 Muhimman Siffofi da Fa'idodi
Na'urar tana ba da fa'idodi daban-daban don haɗawa cikin ƙirar lantarki na zamani:
- Girman Lamba:Tsayin lamba 0.56-inch (14.22 mm) yana ba da ingantaccen karantawa daga nesa, yana mai da shi dacewa da mitoci na panel, kayan aiki, da kayan amfani na gida.
- Aikin Gani:Yana ba da haske mai ƙarfi da bambanci mai girma, yana tabbatar da bayyanawa ko da a cikin wurare masu haske. Faɗin kusurwar kallo yana ba da damar karanta nunin daga matsayi daban-daban ba tare da asarar bayyanawa sosai ba.
- Ƙirar Sassa:Sassa masu ci gaba da daidaito suna ba da gudummawa ga bayyanar haruffa masu tsabta da ƙwararru, suna guje wa kamannin \"dot-matrix\" na wasu nunin.
- Ingancin Wutar Lantarki:Fasahar InGaN tana ba da damar ƙarancin amfani da wutar lantarki a kowane sashi, wanda ke da mahimmanci ga aikace-aikacen da ke amfani da baturi ko masu kula da makamashi.
- Amincewa:A matsayin na'urar da ba ta motsi, tana ba da ingantaccen aminci da dogon rayuwar aiki ba tare da sassan motsi da za su lalace ba.
- Tabbatar da Inganci:Ana rarraba na'urori (binning) don ƙarfin haske, yana ba masu ƙira damar zaɓar abubuwan haɗin gwiwa tare da matakan haske masu daidaito don allunan nuni iri ɗaya.
- Daidaitawar Muhalli:Kunshin ba shi da gubar kuma an kera shi daidai da umarnin RoHS (Ƙuntata Abubuwa Masu Hadari).
2. Cikakken Bayanan Fasaha
Wannan sashe yana ba da cikakken bincike na haƙiƙa, game da iyakokin aiki da halayen aikin na'urar a ƙarƙashin ƙayyadaddun yanayi.
2.1 Matsakaicin Matsakaicin Matsayi
Waɗannan matakan suna ayyana iyakokin damuwa waɗanda sama da su lalacewar dindindin na iya faruwa ga na'urar. Ba a garantin aiki a ko sama da waɗannan iyakokin ba.
- Rushewar Wutar Lantarki a Kowane Sashi:Matsakaicin 35 mW. Wucewa wannan zai iya haifar da zafi da saurin lalacewar guntun LED.
- Matsakaicin Halin Gaba a Kowane Sashi:50 mA, amma kawai a ƙarƙashin yanayin bugun jini (1/10 aikin aiki, faɗin bugun 0.1 ms). Wannan matakin na gajerun bugun jini ne na babban halin yanzu, ba aiki na ci gaba ba.
- Ci gaba da Halin Gaba a Kowane Sashi:Matsakaicin tushe shine 10 mA a 25°C. Faktor derating na 0.1 mA/°C yana aiki sama da 25°C. Misali, a 85°C, matsakaicin halin yanzu na ci gaba zai kasance: 10 mA - ((85°C - 25°C) * 0.1 mA/°C) = 4 mA.
- Kewayon Zafin Jiki:An ƙididdige na'urar don aiki daga -35°C zuwa +105°C kuma ana iya adana ta a cikin wannan kewayon.
- Yanayin Solder:Na'urar na iya jurewa solder na igiyar ruwa ko sake kwarara tare da ƙarshen ƙarfe a mafi ƙarancin 1/16 inch (kusan 1.6 mm) a ƙasa da matakin wurin zama na matsakaicin dakika 3 a 260°C.
2.2 Halayen Lantarki da Na Gani
Waɗannan su ne mahimman sigogi na aikin da aka auna a Ta=25°C da halin gaba (I_F) na 5 mA, wanda shine gwaji na yau da kullun da yanayin aiki.
- Matsakaicin Ƙarfin Hasken (I_V):Ya bambanta daga mafi ƙarancin 71 mcd zuwa matsakaicin 165 mcd. Ana auna ƙarfin ta amfani da firikwensin da aka tace don dacewa da amsawar idon ɗan adam (wanda ya dace da hasken rana) (lanƙwasa CIE).
- Haɗin Haɗin Launi (x, y):Matsakaicin wurin launi an ƙayyade shi a x=0.294, y=0.286 akan zane na launi na CIE 1931. Wannan yana ayyana farin launi da sassan ke fitarwa.
- Ƙarfin Wutar Gaba a Kowane Guntu (V_F):Yawanci tsakanin 2.7V zuwa 3.2V a 5 mA. Wannan sigogi yana da mahimmanci don ƙirar da'irar iyakance halin yanzu don nunin.
- Halin Baya (I_R):Matsakaicin 100 µA a ƙarfin wutar lantarki na baya (V_R) na 5V. Yana da mahimmanci a lura cewa wannan yanayin gwaji ne kawai; ba a tsara LED don yin aiki a ƙarƙashin son zuciya na baya ba.
- Matsakaicin Daidaitawar Ƙarfin Hasken (I_V-m):Matsakaicin rabo na 2:1 don sassa a cikin yanki mai haske iri ɗaya. Wannan yana tabbatar da cewa duk sassan lamba suna da daidaitaccen haske mai ma'ana.
- Bayanin Crosstalk:An ayyana shi azaman ≤ 2.5%. Wannan yana auna hasken da ba a so na sashi maƙwabta lokacin da ake tuƙi wani, wanda ya kamata ya zama ƙarami don tsaftataccen nuni.
2.3 Hatsarin Wutar Lantarki (ESD)
Kamar yawancin na'urori na semiconductor, guntun LED yana da saukin lalacewa daga zubar da wutar lantarki. Takardun bayanan yana ƙarfafa ayyukan rigakafin ESD na yau da kullun: amfani da igiyoyin wuyan hannu masu ƙasa ko safofin hannu masu hana tashin hankali, tabbatar da cewa duk tashoshi na aiki da kayan aiki suna da ƙasa daidai, da kuma amfani da masu ionizer don kawar da cajin tsaye waɗanda zasu iya taruwa akan kunshin filastik yayin sarrafawa.
3. Bayanin Tsarin Binning
Don tabbatar da daidaito a cikin samarwa, ana rarraba na'urori zuwa kwandon bin bisa mahimman sigogi. Wannan yana ba masana'antun damar zaɓar sassa tare da halaye kusan iri ɗaya don samfurin ƙarshe iri ɗaya.
3.1 Binning Ƙarfin Wutar Gaba (V_F)
Ana rarraba na'urori zuwa kwandon bin (3 zuwa 7) dangane da ƙarfin wutar lantarki na gaba a 5 mA. Kowane kwandon bin yana da kewayon 0.1V (misali, Bin 3: 2.70V-2.80V, Bin 4: 2.80V-2.90V). Haƙuri a cikin kowane kwandon bin shine ±0.1V. Daidaita kwandon bin V_F yana taimakawa wajen ƙirar da'irori masu sauƙi, mafi daidaito.
3.2 Binning Ƙarfin Hasken (I_V)
Wannan sigogi ne mai mahimmanci na binning don daidaiton nuni. Ana yiwa kwandon bin lakabi (misali, Q11, Q12, R11, R21) tare da ƙayyadaddun ƙananan ƙima da matsakaicin ƙimar ƙarfin haske a millicandelas (mcd). Misali, kwandon bin R21 ya ƙunshi 146.0 zuwa 165.0 mcd. Haƙuri ga kowane kwandon bin ƙarfin shine ±15%. Amfani da sassa daga kwandon bin I_V iri ɗaya ko maƙwabta yana da mahimmanci don nuni inda duk lambobi suke da haske daidai.
3.3 Binning Hue (Launi)
Wurin launin fari shima ana binning shi. Takardun bayanan yana ayyana kwandon bin hue da yawa (S1-2, S2-2, S3-1, da sauransu), kowanne yana ƙayyade yanki mai siffar huɗu akan zane na launi na CIE 1931 wanda aka ayyana ta hanyar nau'i-nau'i na haɗin gwiwa (x, y) huɗu. Matsakaicin ma'ana (x=0.294, y=0.286) ya faɗi cikin kwandon bin S3-1 da S4-1. Haƙuri ga kowane haɗin gwiwar hue shine ±0.01. Kwandon bin launi mai daidaito yana hana bambance-bambancen launi da ake iya gani tsakanin sassa ko lambobi a cikin nuni mai lambobi da yawa.
4. Bayanin Injiniya da Kunshi
4.1 Girman Kunshi
Na'urar ta yi daidai da madaidaicin sawun SMD. An ba da duk mahimman girma a cikin milimita tare da haƙuri na gabaɗaya na ±0.25 mm sai dai idan an ƙayyade in ba haka ba. Muhimman bayanan girma sun haɗa da iyakoki akan kayan waje a cikin yankin sashi (≤10 mils), gurɓataccen tawada a saman (≤20 mils), ƙyallen da aka halatta a cikin sashi (≤10 mils), matsakaicin lanƙwasa na mai nuna haske (≤1% na tsayinsa), da matsakaicin girman burr na 0.14 mm akan fil ɗin filastik. Waɗannan suna tabbatar da dacewar injiniya da ingancin gani.
4.2 Tsarin Fil da Zanen Da'ira
LTS-5825SW-P na'urar anode gama gari ce. Zanen da'ira na ciki yana nuna fil ɗin goma masu sarrafa manyan sassa bakwai (A zuwa G), maki goma sha biyu (DP), da haɗin gwiwar anode guda biyu. Pinout kamar haka ne: Fil 1: Cathode E, Fil 2: Cathode D, Fil 3: Common Anode, Fil 4: Cathode C, Fil 5: Cathode DP, Fil 6: Cathode B, Fil 7: Cathode A, Fil 8: Common Anode, Fil 9: Cathode F, Fil 10: Cathode G. Fil 3 da Fil 8 an haɗa su a ciki azaman anode gama gari. Don haskaka sashi, dole ne a tuƙi fil ɗin cathode ɗin da ya dace ƙasa (an haɗa shi da ƙasa ko nutsewar halin yanzu) yayin da aka riƙe anode gama gari sama (an haɗa shi da samfurin tabbatacce ta hanyar resistor mai iyakance halin yanzu).
5. Jagororin Tari da Aikace-aikace
5.1 Umarnin Solder na SMT
An tsara na'urar don haɗa saman ta amfani da hanyoyin solder na sake kwarara. Muhimmin umarni shine cewa adadin zagayowar aikin sake kwarara ya kamata a iyakance zuwa ƙasa da sau biyu. Maimaita zagayowar zafin jiki na iya damun kunshi da haɗin gwiwar solder. Tsarin sanyaya bayan sake kwarara ya kamata ya dawo da taron zuwa yanayin yanayi na al'ada ta hanya mai sarrafawa don hana girgiza zafi.
5.2 Shawarwari na Aikace-aikace
LTS-5825SW-P ya dace da aikace-aikacen da ke buƙatar nuni na lamba guda, mai iya karantawa sosai. Abubuwan amfani na yau da kullun sun haɗa da:
- Kayan Gwaji da Auna:Mitoci na lamba da yawa, ƙididdiga na mitar, wadatar wutar lantarki.
- Kayan Amfani na Gida:Firiji na microwave, na'urorin sanyaya iska, injunan wanki (don nuni na lokaci ko zafin jiki).
- Sarrafa Masana'antu:Mitoci na panel don sa ido kan tsari, nunin ƙidaya.
- Bayan Kasuwar Motoci:Ma'auni da karantawa.
5.2.1 Abubuwan Ƙira
- Iyakance Halin Yanzu:Koyaushe yi amfani da resistor na jerin don kowane sashi ko anode gama gari don iyakance halin yanzu zuwa ƙimar da aka ƙidaya (misali, 5-10 mA na yau da kullun). Ana ƙididdige ƙimar resistor kamar R = (V_supply - V_F) / I_F.
- Haɗawa:Don nunin lambobi da yawa ta amfani da abubuwa masu kama da juna, ana iya amfani da haɗawa ta rarraba lokaci don sarrafa lambobi da yawa tare da ƙananan fil ɗin tuƙi. Tabbatar cewa matsakaicin halin yanzu a cikin aikin haɗawa bai wuce matsakaicin matsakaicin matsayi ba.
- Kariya ta ESD:Haɗa diodes na kariya na ESD akan layukan shigarwa idan nuni yana cikin yankin da mai amfani zai iya isa, ban da matakan kulawa yayin haɗawa.
6. Kwatancen Fasaha da Trends
6.1 Ka'idar Aiki
Na'urar tana aiki akan ka'idar electroluminescence a cikin haɗin gwiwar p-n na semiconductor. Lokacin da aka yi amfani da ƙarfin wutar lantarki na gaba wanda ya wuce kofa na diode (V_F), electrons da ramuka suna sake haɗuwa a cikin yanki mai aiki na guntun InGaN, suna sakin makamashi a cikin nau'in photons (haske). Substrate na sapphire yana samar da tushe mai tsayayye, lattice-daidaitacce don girma manyan yadudduka na InGaN masu inganci waɗanda suke da mahimmanci don fitar da hasken fari mai inganci, sau da yawa ana samun su ta amfani da guntun LED shuɗi tare da rufi na phosphor.
6.2 Bambance-bambance da Trends
Idan aka kwatanta da tsofaffin fasahohi kamar LED GaAsP ja ko nunin fluorescent na vacuum (VFDs), LED farin InGaN suna ba da ingantaccen inganci, dogon rayuwa, ƙarancin ƙarfin wutar lantarki, da kuma bayyanar zamani. Trend a cikin nunin SMD yana zuwa ga mafi girman yawan pixel (ƙarin sassa ko dot-matrix), ikon launi cikakke (RGB), da haɗawa tare da na'urori taɓawa ko microcontrollers. Koyaya, don sauƙaƙan karantawar lamba, ƙarancin farashi, ingantaccen aminci, nunin sassa na lamba guda kamar LTS-5825SW-P sun kasance masu dacewa sosai saboda sauƙinsu, ingantaccen karantawa, da ingantaccen aikin da aka tabbatar.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |