Table of Contents
- 1. Product Overview
- 1.1 Core Advantages and Target Market
- 2. In-depth Technical Parameter Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electro-Optical Characteristics
- 3. Binning System Description
- 3.1 Forward Voltage Binning
- 3.2 Luminous Intensity Binning
- 3.3 Dominant Wavelength Binning
- 4. Performance Curve Analysis
- 5. Mechanical and Packaging Information
- 6. Soldering and Assembly Guide
- 6.1 Reflow Soldering Profile
- 6.2 Handling and Storage
- 6.3 Cleaning
- 7. Packaging and Ordering Information
- 8. Application Recommendations
- 8.1 Yanayin Aikace-aikace na Al'ada
- 8.2 Abubuwan da Ya Kamata a Lura a Zaman Zane
- 9. Kwatancen Fasaha da Bambance-bambance
- 10. Tambayoyin da Ake Yawan Yi (FAQ)
- 11. Ƙirar Aiki da Misalan Amfani
- 12. Gabatarwa ga Ka'idodin Fasaha
- 13. Trends in Technology Development
- Cikakken Bayani akan Kalmomin Ƙayyadaddun LED
- I. Core Indicators of Photoelectric Performance
- II. Electrical Parameters
- III. Thermal Management and Reliability
- IV. Packaging and Materials
- V. Quality Control and Binning
- VI. Testing and Certification
1. Product Overview
This document details the specifications of a high-performance surface-mount LED designed for modern electronic applications. The device utilizes advanced AlInGaP semiconductor material to produce bright green light output. It is encapsulated in a compact, industry-standard package suitable for automated assembly processes including pick-and-place machines and infrared (IR) reflow soldering. This LED is classified as an environmentally friendly product and complies with relevant environmental directives.
1.1 Core Advantages and Target Market
The primary advantages of this LED lie in its ultra-high luminous intensity achieved through AlInGaP chip technology, and its robust structure suitable for high-volume manufacturing. Key features contributing to its reliability include compatibility with automatic placement equipment and infrared reflow soldering processes. This makes it an ideal component for consumer electronics, industrial indicator lights, automotive interior lighting, and general status indication or backlighting applications requiring stable, bright green indication.
2. In-depth Technical Parameter Analysis
Electrical and optical characteristics define the operating boundaries and performance of the LED. Understanding these parameters is crucial for proper circuit design and ensuring long-term reliability.
2.1 Absolute Maximum Ratings
These ratings specify the limiting conditions that may cause permanent damage to the device and are not intended for normal operating conditions.
- Power Dissipation (Pd):75 mW. This is the maximum heat power that the LED package can dissipate when the ambient temperature (Ta) is 25°C.
- Peak Forward Current (IFP):80 mA. This current can be applied under pulse conditions (1/10 duty cycle, 0.1ms pulse width) but must not exceed this value.
- DC Forward Current (IF):30 mA. This is the maximum continuous forward current recommended for reliable operation.
- Reverse Voltage (VR):5 V. Applying a reverse voltage higher than this value may break down the PN junction of the LED.
- Operating Temperature Range:-30°C to +85°C. The device is guaranteed to operate normally within this ambient temperature range.
- Storage Temperature Range:-40°C to +85°C.
2.2 Electro-Optical Characteristics
These parameters are measured under standard test conditions (Ta=25°C, IF=5mA) and represent typical performance.
- Luminous Intensity (IV):112.0 - 450.0 mcd. The light output is binned, providing minimum and typical values. The actual value depends on the specific bin code.
- Perspective (2θ1/2):25 degrees. This is the full angle at which the luminous intensity is half of the axial (0 degrees) measurement. A 25-degree angle indicates a relatively concentrated beam.
- Peak Emission Wavelength (λP):574.0 nm. This is the wavelength at which the spectral power distribution of the emitted light reaches its maximum value.
- Dominant Wavelength (λd):564.5 - 573.5 nm. This is the single wavelength perceived by the human eye that defines the LED's color (green), derived from the CIE chromaticity diagram.
- Spectral Line Half-Width (Δλ):15 nm. This parameter indicates the spectral purity of the light; a smaller value means the output light is closer to monochromatic.
- Forward Voltage (VF):1.6 - 2.2 V. Voltage drop across the LED when a current of 5mA flows through it. This value is also binned.
- Reverse Current (IR):10 μA (max). The small leakage current that flows when the maximum reverse voltage (5V) is applied.
3. Binning System Description
To ensure consistency in mass production, LEDs are sorted into different bins based on key parameters. This allows designers to select components that meet the color and electrical characteristic requirements of specific applications.
3.1 Forward Voltage Binning
Bins are defined from Code 1 to Code 6, each covering a 0.1V range between 1.60V and 2.20V at 5mA current. The tolerance within each bin is ±0.1V. Selecting LEDs from the same voltage bin helps maintain uniform brightness in parallel circuits or when using constant voltage drivers.
3.2 Luminous Intensity Binning
An raba ƙarfin zuwa nau'uka uku: R (112.0-180.0 mcd), S (180.0-280.0 mcd), da T (280.0-450.0 mcd). Kowane bincike yana da saɓo na ±15%. Wannan bincike yana da mahimmanci ga aikace-aikacen da ke buƙatar takamaiman matakin haske ko daidaito tsakanin LED-ori da yawa.
3.3 Dominant Wavelength Binning
Ana sarrafa launi (yanayin kore) ta hanyar rarraba babban tsawon zango zuwa iyakoki uku: B (564.5-567.5 nm), C (567.5-570.5 nm), da D (570.5-573.5 nm). Saɓo shine ±1 nm. Wannan yana tabbatar da daidaiton launin da ake gani, wanda ke da mahimmanci ga aikace-aikacen kayan kwalliya da sigina.
4. Performance Curve Analysis
Ko da yake an ambaci takamaiman zane-zane (misali Hoto 1, Hoto 5) a cikin takardar ƙayyadaddun bayanai, ma'anarsu ta daidaitacce ce. Lankwalin ƙarfin lantarki na gaba da ƙarfin lantarki na gaba (I-V) zai nuna alaƙar diode mai ma'ana ta al'ada. A cikin yankin aiki mai aminci, ƙarfin haskakawa yana daidai da ƙarfin lantarki na gaba. Zanen kusurwar gani (Hoto 5) yana kwatanta yanayin hasken haske na rabin kusurwar digiri 25. Zanen rarraba bakan (Hoto 1) zai nuna kololuwa a kusan 574nm, tare da rabin faɗin 15nm, yana tabbatar da halayen fitar da kore mai kunkuntar bakan na fasahar AlInGaP. Ayyuka za su ragu a cikin yanayin zafi mai tsanani; ƙarfin haskakawa yakan ragu yayin da zafin haɗin gwiwa ya ƙaru.
5. Mechanical and Packaging Information
Wannan LED ya dace da girman kunshewar EIA, cikakkun bayanai suna cikin zanen kunshewar da aka ambata. Na'urar tana amfani da ruwan tabarau mai siffar kumfa, wanda ke taimakawa wajen tsara fitowar haske da kuma ba da kariya ga guntu. Ana samar da samfurin a cikin tef ɗin 8mm, na'urar nadi mai diamita 7 inci, wannan shine ma'auni na layin haɗa SMD ta atomatik. Tef ɗin da na'urar nadi sun dace da ma'auni na ANSI/EIA 481. An ba da shirin shimfidar gindin zamewa don tabbatar da ingantaccen haɗin gwiwa da kwanciyar hankali na injiniya yayin aikin walda da bayansa.
6. Soldering and Assembly Guide
6.1 Reflow Soldering Profile
Wannan LED ya dace da tsarin walda ta hanyar infrared. An ba da shawarar lanƙwasa don guduro mara gubar. Mahimmancin sigogi sun haɗa da yankin dumama zuwa matsakaicin 150-200°C, matsakaicin zafi bai wuce 260°C ba, da kuma lokacin da ya wuce 260°C an iyakance shi zuwa mafi tsawon dakika 10. Ya kamata a daidaita lanƙwasa bisa ga ƙirar PCB, man walda, da kuma na'urar walda da ake amfani da ita. Takardun bayanan sun yi la'akari da lanƙwasa na JEDEC a matsayin ma'auni mai inganci.
6.2 Handling and Storage
LED yana da hankali ga zubar da wutar lantarki (ESD). Dole ne a ɗauki matakan kariya na ESD yayin aiki, kamar amfani da bel ɗin wuya mai ƙasa da teburin aiki. Lokacin ajiyewa, buhun da ba a buɗe ba ya kamata a ajiye shi a yanayin ≤30°C da ≤90% zafi na dangi, kuma yana da tsawon shekara guda. Bayan buɗewa, ya kamata a ajiye LED a yanayin ≤30°C da ≤60% zafi na dangi, kuma a yi amfani da shi cikin mako guda. Idan an ajiye shi daga fakitin asali na dogon lokaci, ana ba da shawarar gasa na 60°C na sa'o'i 20 kafin walda don kawar da ɗanɗano da aka sha, don hana faruwar "ɓarnar gasa" yayin walda.
6.3 Cleaning
If cleaning after soldering is required, only specified solvents should be used. Immersing the LED in ethanol or isopropyl alcohol at room temperature for no more than one minute is acceptable. The use of unspecified chemicals may damage the encapsulant or lens.
7. Packaging and Ordering Information
Standard packaging is 2000 pieces per 7-inch reel. For loose quantities, the minimum order quantity may be 500 pieces. The carrier tape is designed with cover tape sealing empty pockets; according to industry standards, the maximum number of consecutive missing components in the tape is two. The part number LTST-C950KGKT-5A encodes specific attributes, but the exact naming convention logic is proprietary.
8. Application Recommendations
8.1 Yanayin Aikace-aikace na Al'ada
This LED is suitable for general lighting and indication applications requiring high brightness and reliability. Common applications include status indicator lights on consumer electronics (routers, chargers, home appliances), backlighting for small displays or buttons, instrument panel lighting for automotive dashboards, and signage.
8.2 Abubuwan da Ya Kamata a Lura a Zaman Zane
- Current Limiting:Always use a series resistor or constant current driver to limit the forward current to 30mA DC or lower. Operating at or near the maximum ratings will shorten the service life.
- Thermal Management:Although the power consumption is low, ensuring sufficient PCB copper area or thermal vias helps manage the junction temperature, especially in high ambient temperature environments or when driven at higher currents.
- Reverse Voltage Protection:In circuits where reverse voltage transients may occur, consider connecting a protection diode in parallel with the LED (cathode to anode) to clamp the reverse voltage below 5V.
- Optical Design:The 25-degree viewing angle provides a focused beam. For wider illumination, secondary optics (diffusers, lenses) may be required.
9. Kwatancen Fasaha da Bambance-bambance
Compared to older GaP (Gallium Phosphide) green LEDs, AlInGaP technology offers significantly higher luminous efficacy and brightness. Compared to some InGaN (Indium Gallium Nitride)-based green LEDs, AlInGaP typically offers advantages in color purity (narrower spectral width) and stability with temperature and current variations. The water-clear lens (as opposed to a diffused lens) maximizes light output, making it ideal for applications requiring a sharp, well-defined beam or for use with external diffusers.
10. Tambayoyin da Ake Yawan Yi (FAQ)
Q: Can I drive this LED directly with a 5V power supply?
Amsa: A'a. A ƙarƙashin na'urar 5mA, matsakaicin ƙarfin lantarki na gaba yana kusan 2.0V. Haɗawa kai tsaye zuwa 5V zai haifar da wuce gona da iri na wutar lantarki, wanda zai lalata LED. Dole ne a yi amfani da resistor mai iyakancewa. Misali, ta amfani da wutar lantarki na 5V, manufar wutar lantarki na 5mA, ƙimar resistor ya kamata ta zama R = (5V - 2.0V) / 0.005A = 600Ω.
Tambaya: Menene bambanci tsakanin tsayin zango mafi girma da tsayin zango na farko?
Amsa: Tsayin zango mafi girma shine kololuwar jiki na bakan fitarwa. Tsayin zango na farko shine wurin launi da ake gani akan taswirar launi ta CIE. Ga tushen haske mai launi ɗaya kamar wannan LED kore, su biyun suna kusa amma ba daidai ba. Tsayin zango na farko ya fi dacewa don ƙayyadaddun launi.
Tambaya: Yaya ake fassara lambobin rarrabuwa yayin yin oda?
Amsa: Cikakken lambar sashi na iya ƙunshewa ko nuna takamaiman lambobin rarrabuwa na ƙarfin lantarki (1-6), ƙarfi (R, S, T), da tsayin zango (B, C, D). Don samun sakamako mai daidaito a cikin rukunin samarwa, ka saka lambobin rarrabuwa da ake buƙata ga mai rarrabawa ko masana'anta.
11. Ƙirar Aiki da Misalan Amfani
Yanayi: Ƙirƙirar panel nuna yanayi na LED da yawa.Designers need to use 10 green indicator lights with uniform brightness on the control panel. They should:
1. Specify LEDs from the same luminous intensity bin (e.g., all from T bin) and the same dominant wavelength bin (e.g., all from C bin) to ensure visual consistency.
2. Design the drive circuit. If using a constant 3.3V power rail, calculate the current-limiting resistor for each LED. Assuming VFis from Bin 4 (1.9V-2.0V), and the target IFis 10mA: R = (3.3V - 2.0V) / 0.01A = 130Ω. A 130Ω or 150Ω resistor is suitable.
3. Follow the recommended pad layout on the PCB to ensure soldering reliability.
4. Program the pick-and-place machine using the provided carrier tape and reel dimensions.
5. Validate the assembly process using the recommended infrared reflow profile, ensuring peak temperature and time limits are not exceeded.
12. Gabatarwa ga Ka'idodin Fasaha
This LED is based on AlInGaP semiconductor material grown on a substrate. When a forward voltage is applied, electrons and holes recombine in the active region of the PN junction, releasing energy in the form of photons (light). The specific composition of aluminum, indium, gallium, and phosphorus atoms determines the semiconductor's bandgap energy, which directly dictates the wavelength (color) of the emitted light. In this case, its composition is tuned to produce photons in the green region (approximately 570nm) of the visible spectrum. A dome-shaped epoxy lens is used to protect the delicate semiconductor chip, enhance the material's light extraction efficiency, and shape the radiation pattern.
13. Trends in Technology Development
The overall trend in LED technology is moving towards higher efficiency (more lumens per watt), higher power density, and better color rendering. For this type of indicator SMD LED, trends include further miniaturization (smaller package sizes), achieving higher brightness within the same footprint, and improving reliability under harsh conditions (higher temperature, humidity). Simultaneously, there is increasing emphasis on precise color binning and tighter tolerances to meet the demands of applications with extremely high requirements for color consistency, such as full-color displays and automotive lighting. The underlying AlInGaP material technology continues to be improved for greater efficiency and stability, although for pure green and blue, InGaN-based LEDs are also very common and compete in different performance segments.
Cikakken Bayani akan Kalmomin Ƙayyadaddun LED
Complete Explanation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Why It Is Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (Lumens per Watt) | The luminous flux emitted per watt of electrical power; higher values indicate greater energy efficiency. | Directly determines the energy efficiency rating and electricity cost of the luminaire. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determines whether the luminaire is bright enough. |
| Viewing Angle | ° (degree), e.g., 120° | The angle at which light intensity drops to half, determining the beam width. | Affects the illumination range and uniformity. |
| Correlated Color Temperature (CCT) | K (Kelvin), e.g., 2700K/6500K | The warmth or coolness of light color; lower values are yellowish/warm, higher values are whitish/cool. | Determines the lighting atmosphere and suitable application scenarios. |
| Color Rendering Index (CRI / Ra) | Unitless, 0–100 | The ability of a light source to reproduce the true colors of objects, with Ra≥80 being preferable. | Affects color authenticity, used in high-demand places such as shopping malls and art galleries. |
| Chromaticity Tolerance (SDCM) | MacAdam ellipse step number, such as "5-step" | A quantitative metric for color consistency; a smaller step number indicates better color consistency. | Ensures no color variation among luminaires from the same batch. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | The wavelength value corresponding to the color of a colored LED. | Determine the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | Shows the intensity distribution of light emitted by an LED at each wavelength. | Affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbol | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | The minimum voltage required to light up an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf; voltages add up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that allows an LED to emit light normally. | Constant current drive is commonly used, as the current determines brightness and lifespan. |
| Maximum Pulse Current | Ifp | Peak current that can be sustained for a short time, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled, otherwise overheating damage may occur. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | The circuit must be protected against reverse connection or voltage surges. |
| Thermal Resistance (Thermal Resistance) | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | High thermal resistance requires a stronger heat dissipation design; otherwise, the junction temperature will increase. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), e.g., 1000V | Anti-static strike capability, the higher the value, the less susceptible to damage from static electricity. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C decrease, lifespan may double; excessively high temperatures cause lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for brightness to drop to 70% or 80% of its initial value. | Directly define the "service life" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining luminous flux after a period of use. | Characterizes the ability to maintain luminous flux after long-term use. |
| Color Shift | Δu′v′ or MacAdam Ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Degradation of material performance. | Deterioration of packaging materials due to long-term high temperature. | Yana iya haifar da raguwar haske, canjin launi ko gazawar bude hanya. |
IV. Packaging and Materials
| Terminology | Nau'o'in gama gari | Popular Explanation | Siffofi da Aikace-aikace |
|---|---|---|---|
| Nau'in Kulle | EMC, PPA, Ceramic | Material casing yang melindungi chip dan menyediakan antarmuka optik serta termal. | EMC tahan panas baik, biaya rendah; keramik disipasi panas unggul, umur panjang. |
| Struktur chip | Face-up, Flip Chip | Cara penataan elektroda chip. | Flip Chip disipasi panas lebih baik, efikasi cahaya lebih tinggi, cocok untuk daya tinggi. |
| Phosphor coating | YAG, silicate, nitride | Coated on the blue LED chip, partially converting to yellow/red light, mixing to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical design | Planar, microlens, total internal reflection | The optical structure on the encapsulation surface controls light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Binning
| Terminology | Binning Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Binning | Codes such as 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness for products in the same batch. |
| Voltage binning | Codes such as 6W, 6X | Group by forward voltage range. | To facilitate driver power matching and improve system efficiency. |
| Color binning | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within a very small range. | Ensure color consistency and avoid color variation within the same luminaire. |
| CCT binning | 2700K, 3000K, da sauransu. | Rarraba ta hanyar zafin launi, kowane rukuni yana da iyakar daidaitaccen tsari. | Biyan bukatun zafin launi na yanayi daban-daban. |
VI. Testing and Certification
| Terminology | Ma'auni/Gwaji | Popular Explanation | Ma'ana |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term operation under constant temperature conditions, recording data on luminous flux depreciation. | Used to estimate LED lifetime (in conjunction with TM-21). |
| TM-21 | Lifetime Projection Standard | Estimating lifespan under actual usage conditions based on LM-80 data. | Providing scientific lifespan prediction. |
| IESNA standard | Illuminating Engineering Society standard | Covering optical, electrical, and thermal testing methods. | Industry-recognized testing basis. |
| RoHS / REACH | Takaddamar Muhalli | Tabbatar da samfurin bai ƙunshi abubuwa masu cutarwa (kamar gubar, mercury) ba. | Sharuɗɗan shiga kasuwannin ƙasashen waje. |
| ENERGY STAR / DLC | Takaddamar Ingancin Makamashi | Certification for energy efficiency and performance of lighting products. | Commonly used in government procurement and subsidy programs to enhance market competitiveness. |