Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 1.1 Siffofi
- 1.2 Aikace-aikace
- 2. Girman Fakitin da Bayanin Injiniya
- 3. Ƙimar da Halaye
- 3.1 Matsakaicin Ƙimar Ƙimar
- 3.2 Halayen Lantarki da Na Gani
- 4. Tsarin Lambar Bin da Tsarin Rarraba
- 4.1 Matsayin Ƙarfin Hasken (IV)
- 5. Matsakaicin Matsakaicin Aiki
- 6. Jagororin Tari da Sarrafawa
- 6.1 Tsaftacewa
- 6.2 Tsarin Ƙasar PCB da Ake Ba da Shawara
- 6.3 Tef da Shirye-shiryen Reel
- 7. Muhimman Gargaɗi da Bayanan Aikace-aikace
- 7.1 Amfani da Amincewa
- 7.2 Yanayin Ajiya
- 7.3 Tsarin Gudanarwa
- 8. Zurfin Fasaha da La'akari da Ƙira
- 8.1 Bincike na Photometric da Colorimetric
- 8.2 Ƙirar Lantarki da Gudanar da Zafi
- 8.3 Dacewar Tsarin Tari
- 9. Shawarwarin Aikace-aikace da Matsakaicin Amfani
- 10. Tambayoyin da ake yawan yi (Bisa Sigogi na Fasaha)
1. Bayanin Samfur
Wannan takarda tana ba da cikakkun ƙayyadaddun fasaha na LTST-C061VEKT, na'urar da aka haɗa a saman (SMD) diode mai fitar da haske (LED). An ƙera wannan ɓangaren don sarrafa tsarin haɗin allon da'ira (PCB) ta atomatik kuma ya dace da aikace-aikacen da ke da ƙarancin sarari a cikin nau'ikan kayan lantarki.
1.1 Siffofi
- Ya bi ka'idojin RoHS (Ƙuntata Abubuwa Masu Hatsari).
- An shirya shi a cikin tef na 8mm akan reels mai diamita 7-inch don sarrafawa ta atomatik.
- Matsakaicin ƙafar fakitin EIA (Ƙungiyar Masana'antar Lantarki).
- Matakan ilimin lantarki na shigarwa sun dace da fitarwar ƙirar haɗin kai (IC).
- An ƙera shi don dacewa da kayan aikin ɗauka da sanyawa ta atomatik.
- Ya dace da hanyoyin gudanar da IR reflow soldering.
- An riga an shirya shi don hanzarta zuwa matakin ɗanɗano na JEDEC (Majalisar Injiniyan Kayan Lantarki) Level 3.
1.2 Aikace-aikace
An yi amfani da wannan LED azaman alamar yanayi, hasken sigina, ko don hasken baya na gaba a cikin sassa daban-daban ciki har da sadarwa, sarrafa ofis, kayan aikin gida, da kayan aikin masana'antu.
2. Girman Fakitin da Bayanin Injiniya
Na'urar tana da ruwa mai tsabta tare da tushen haske na AlInGaP (Aluminum Indium Gallium Phosphide) ja. Duk zane-zane masu girma da ƙarfi an ba su a cikin takardar bayanin, tare da matsakaicin ƙarfi na ±0.2mm sai dai idan an faɗi. An ƙera fakitin don haɗawa ta saman da aminci.
3. Ƙimar da Halaye
3.1 Matsakaicin Ƙimar Ƙimar
An ƙayyade ƙimar a yanayin zafi (Ta) na 25°C. Wucewa waɗannan ƙimar na iya haifar da lalacewa na dindindin.
- Rushewar Wutar Lantarki (Pd): 203 mW
- Matsakaicin Gaba na Gaba (IF(PEAK)): 100 mA (pulsed, 50ms ON, 950ms OFF, Duty Cycle=0.05)
- DC Gaba na Gaba (IF): 70 mA
- Kewayon Yanayin Aiki (Topr): -40°C zuwa +85°C
- Kewayon Yanayin Ajiya (Tstg): -40°C zuwa +100°C
3.2 Halayen Lantarki da Na Gani
An auna mahimman sigogi na aiki a Ta=25°C da IF=70mA, sai dai idan an faɗi.
- Ƙarfin Hasken (IV): 1550 - 3600 mcd (millicandela). An auna shi tare da tacewa wanda ya kusanci amsawar ido na CIE photopic.
- Kusurwar Dubawa (2θ1/2): digiri 120 (na al'ada). An bayyana shi azaman cikakken kusurwar inda ƙarfin ya ragu zuwa rabin ƙimar axial.
- Matsakaicin Tsawon Tsawon Tsawon (λP): 631 nm (na al'ada).
- Matsakaicin Tsawon Tsawon (λd): 617 - 630 nm. Ƙarfin shine ±1nm.
- Rabin Faɗin Layin Spectral (Δλ): 15 nm (na al'ada).
- Ƙarfin Gaba (VF): 1.9 - 2.9 V. Ƙarfin shine ±0.1V.
- Juyawa na Baya (IR): 10 μA (matsakaici) a VR=5V. Ba a ƙera na'urar don aikin juyawa ba.
4. Tsarin Lambar Bin da Tsarin Rarraba
An rarraba na'urorin (bin) bisa ƙarfin haske da aka auna a 70mA. Wannan yana tabbatar da daidaito a cikin haske don aikace-aikacen samarwa.
4.1 Matsayin Ƙarfin Hasken (IV)
- Lambar Bin J1: 1550 - 2050 mcd (Hasken Hasken: 5.2 - 6.8 lm)
- Lambar Bin J2: 2050 - 2720 mcd (Hasken Hasken: 6.8 - 9.0 lm)
- Lambar Bin K1: 2720 - 3600 mcd (Hasken Hasken: 9.0 - 12.0 lm)
Ƙarfin akan kowane bin ƙarfin haske shine ±10%. An ba da ƙimar hasken haske a cikin lumens (lm) don tunani.
5. Matsakaicin Matsakaicin Aiki
Takardar bayanin ta ƙunshi hotunan alaƙa masu mahimmanci, waɗanda ke da mahimmanci don ƙirar da'ira da sarrafa zafi.
- Gaba na Gaba vs. Ƙarfin Gaba (IF-VFHalayen)
- Ƙarfin Hasken vs. Gaba na Gaba (IV-IFHalayen)
- Ƙarfin Hasken vs. Yanayin Yanayi (IV-TaHalayen)
- Rarraba Ƙarfin Spectral (Tsawon Tsawon vs. Ƙarfin Dangantaka)
- Halayen Kusurwar Dubawa (Rarraba Ƙarfin Angular)
Waɗannan lanƙwasan suna ba masu ƙira damar yin hasashen aiki a ƙarƙashin yanayin aiki daban-daban, kamar rage fitar da haske a yanayin zafi mafi girma ko ƙididdige ƙimar resistor mai iyakancewa na halin yanzu.
6. Jagororin Tari da Sarrafawa
6.1 Tsaftacewa
Idan ana buƙatar tsaftacewa bayan soldering, kawai yi amfani da kaushi da aka ƙayyade. Ku nutsar da LED a cikin barasa na ethyl ko isopropyl a yanayin zafi na al'ada na ƙasa da minti ɗaya. Sinadarai da ba a bayyana ba na iya lalata kayan fakitin.
6.2 Tsarin Ƙasar PCB da Ake Ba da Shawara
An ba da shirin shimfidar kafa na allon da'ira (PCB) don gudanar da IR ko reflow soldering na lokacin tururi. Ana ba da shawarar matsakaicin kauri na stencil na 0.10mm don aikace-aikacen man gudanar don tabbatar da ingantaccen haɗin gudanar da kuma guje wa gado.
6.3 Tef da Shirye-shiryen Reel
Ana samar da LEDs a cikin tef mai ɗaukar kaya akan reels mai diamita 7-inch (178mm). Faɗin tef shine 8mm. An haɗa cikakkun zane-zane na injiniya na aljihun tef, tef ɗin rufewa, da girman reel, suna bin ƙayyadaddun EIA-481. Matsakaicin reel yana ƙunshe da guda 4000, tare da mafi ƙarancin adadin oda na guda 500 don ragowar.
7. Muhimman Gargaɗi da Bayanan Aikace-aikace
7.1 Amfani da Amincewa
An ƙera wannan LED don amfani a cikin kayan lantarki na yau da kullun. Ba a yi niyya don aikace-aikacen da gazawar za ta iya haifar da rayuwa ko lafiya kai tsaye ba, kamar a cikin jirgin sama, tallafin rayuwa na likita, ko tsarin aminci mai mahimmanci. Don irin waɗannan aikace-aikacen, ana buƙatar tuntuɓar masana'anta kafin ƙirar.
7.2 Yanayin Ajiya
Fakitin da aka Rufe:Ajiye a ≤30°C da ≤70% Yanayin Yanayi (RH). Rayuwar shimfidar wuri shekara ɗaya ne lokacin da jakar hana danshi tare da desiccant ta kasance cikakke.
Fakitin da aka Buɗe:Dole ne yanayin ajiya bai wuce 30°C da 60% RH ba. Abubuwan da aka cire daga ainihin fakitin su dole ne a yi musu gudanar da IR reflow soldering a cikin sa'o'i 168 (kwanaki 7). Don ajiya fiye da wannan lokacin, dole ne a ajiye su a cikin akwati mai rufewa tare da desiccant ko a cikin yanayin nitrogen. LEDs da aka ajiye daga fakitin fiye da sa'o'i 168 suna buƙatar gasa a kusan 60°C na aƙalla sa'o'i 48 kafin haɗawa don cire danshin da aka sha da kuma hana \"popcorning\" yayin reflow.
7.3 Tsarin Gudanarwa
Gudanar da Reflow:Ana ba da shawarar bayanin martaba mara gubar wanda ya dace da J-STD-020B. Mahimman sigogi sun haɗa da yankin pre-heat (150-200°C, matsakaicin 120 sec), matsakaicin zafi bai wuce 260°C ba, da lokacin sama da ruwa (TAL) na daƙiƙa 10 matsakaici. Ya kamata a yi reflow sau biyu matsakaici.
Gudanar da Hannu:Idan ya cancanta, yi amfani da ƙarfe mai soldering tare da zafin ƙarshen bai wuce 300°C ba na matsakaicin daƙiƙa 3, kuma sau ɗaya kawai. Bayanin zafin da aka bayar jagora ne; Dole ne a siffanta bayanin martaba na ƙarshe don takamaiman ƙirar PCB, abubuwan haɗin gwiwa, da man gudanar da aka yi amfani da su.
8. Zurfin Fasaha da La'akari da Ƙira
8.1 Bincike na Photometric da Colorimetric
Amfani da fasahar AlInGaP yana haifar da LED ja mai inganci tare da tsayin tsayin daka a cikin kewayon 617-630nm, yana samar da launin ja mai cikakken cikakke. Kusurwar dubawa na digiri 120 yana ba da tsarin fitarwa mai faɗi wanda ya dace da alamomin yanayi. Dole ne masu ƙira su yi la'akari da tsarin binning don tabbatar da daidaiton haske a cikin raka'a da yawa a cikin tsari ko layin samfur.
8.2 Ƙirar Lantarki da Gudanar da Zafi
Tare da matsakaicin ƙarfin gaba na 2.9V a 70mA, resistor mai iyakancewa na halin yanzu na jerin abubuwa ne dole. Ana iya ƙididdige ƙimar resistor (R) ta amfani da Dokar Ohm: R = (Vsupply- VF) / IF. Rushewar wutar lantarki na LED kanta (Pd= VF* IF) bai kamata ya wuce matsakaicin ƙimar ƙimar 203mW ba, la'akari da ragewa da ke faruwa a yanayin zafi mafi girma, kamar yadda aka nuna a cikin IV-Talanƙwasa. Ana iya buƙatar isasshen yanki na tagulla na PCB don nutsewar zafi a cikin yanayin halin yanzu mai girma ko yanayin zafi mai girma.
8.3 Dacewar Tsarin Tari
Hankalin danshi na JEDEC Level 3 da dacewa tare da IR reflow suna da mahimmanci don samarwa na zamani, mai girma. Dole ne masu ƙira su bi jagororin ajiya da gasa da kyau don hana tsagewar fakitin da danshi ya haifar yayin tsarin reflow mai zafi. An inganta shirin ƙasa da ƙayyadaddun stencil da aka ba da shawarar don cimma haɗin gudanar da aminci yayin rage haɗarin kabari ko gado na gudanar.
9. Shawarwarin Aikace-aikace da Matsakaicin Amfani
Bayan alamomin yanayi masu sauƙi, hasken wannan LED da kusurwar dubawa sun sa ya dace don hasken baya na ƙananan alamomi a kan allon gaba ko samar da haske a cikin yanayi mara haske don na'urori. Ƙananan siffarsa yana da kyau don na'urori masu ɗaukuwa kamar kayan aikin sadarwa da na'urorin lantarki. Lokacin amfani da shi a cikin tsari, dole ne a kula da rarraba halin yanzu da haɗin zafi tsakanin LEDs na kusa.
10. Tambayoyin da ake yawan yi (Bisa Sigogi na Fasaha)
Q: Menene bambanci tsakanin tsayin tsayin daka da tsayin tsayin daka?
A: Tsayin tsayin daka (λP) shine tsayin tsayin daka inda ƙarfin gani ya fi girma. Tsayin tsayin daka (λd) shine tsayin tsayin daka guda ɗaya na hasken monochromatic wanda ya dace da launin da LED ke gani. λdya fi dacewa don ƙayyadaddun launi.
Q: Shin zan iya tuƙi wannan LED tare da samar da 5V ba tare da resistor ba?
A: A'a. Haɗa shi kai tsaye zuwa 5V zai tilasta halin yanzu wanda ya wuce matsakaicin ƙimar sa, yana haifar da gazawar nan take da mummunan. Koyaushe ana buƙatar resistor mai iyakancewa na halin yanzu ko direba mai dorewa.
Q: Me yasa yanayin ajiya bayan buɗe jakar yake da tsauri haka?
A> Fakitin SMD LED na iya sha danshi daga iska. Yayin tsarin gudanar da reflow mai zafi, wannan danshin da aka kama yana canzawa zuwa tururi da sauri, yana haifar da matsa lamba na ciki wanda zai iya lalata fakitin ko fashe da mutuwa. Rayuwar bene na sa'o'i 168 da hanyoyin gasa hanyoyin daidaitattun hanyoyi ne don hana wannan yanayin gazawar.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |