Table of Contents
- 1. Product Overview
- 1.1 Core Advantages and Target Market
- 2. In-Depth Technical Parameter Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical and Optical Characteristics
- 3. Bin Ranking System Explanation
- 3.1 Forward Voltage (VF) Binning
- 3.2 Luminous Intensity (Iv) Binning
- 3.3 Dominant Wavelength (WD) Binning
- 4. Performance Curve Analysis
- 4.1 Current vs. Voltage (I-V) Characteristic
- 4.2 Luminous Intensity vs. Forward Current
- 4.3 Spectral Distribution
- 4.4 Temperature Dependence
- 5. Mechanical and Packaging Information
- 5.1 Package Dimensions
- 5.2 Recommended PCB Land Pattern
- 5.3 Tape and Reel Packaging
- 6. Soldering and Assembly Guidelines
- 6.1 IR Reflow Soldering Profile (Lead-Free)
- 6.2 Hand Soldering
- 6.3 Cleaning
- 7. Storage and Handling Cautions
- 7.1 Moisture Sensitivity
- 7.2 Floor Life and Baking
- 8. Application Design Considerations
- 8.1 Current Limiting
- 8.2 Thermal Management
- 8.3 Optical Design
- 9. Comparison and Differentiation
- 10. Frequently Asked Questions (FAQs)
- 10.1 What is the difference between Peak Wavelength and Dominant Wavelength?
- 10.2 Shin zan iya kunna wannan LED ba tare da resistor mai iyakancewar ƙarfi ba?
- 10.3 Me yasa ake buƙatar ajiya da gasa?
- 11. Practical Application Example
- 12. Technical Principle Introduction
- 13. Industry Trends
1. Product Overview
This document provides the complete technical specifications for a surface-mount device (SMD) Light Emitting Diode (LED). This component is designed for automated printed circuit board (PCB) assembly processes, making it suitable for high-volume manufacturing. Its miniature form factor is ideal for applications where space is a critical constraint. The LED is constructed using Aluminum Indium Gallium Phosphide (AlInGaP) semiconductor technology, which is known for producing high-efficiency light in the amber to red spectrum. The specific variant covered here emits yellow light.
1.1 Core Advantages and Target Market
The primary advantages of this LED include its compact size, compatibility with standard automated pick-and-place equipment, and its suitability for infrared (IR) reflow soldering processes, which are standard in modern electronics manufacturing. It is RoHS compliant, meeting environmental regulations. The device is packaged on 8mm tape wound onto 7-inch diameter reels, facilitating efficient handling in production lines.
Its target applications are broad, encompassing status indicators, backlighting for front panels, and signal or symbol illumination in various electronic equipment. Typical end-use markets include telecommunications devices (e.g., cordless and cellular phones), office automation equipment (e.g., notebook computers), network systems, home appliances, and indoor signage.
2. In-Depth Technical Parameter Analysis
A thorough understanding of the electrical and optical characteristics is essential for proper circuit design and ensuring long-term reliability.
2.1 Absolute Maximum Ratings
These ratings define the limits beyond which permanent damage to the device may occur. They are specified at an ambient temperature (Ta) of 25°C.
- Power Dissipation (Pd): 72 mW. This is the maximum amount of power the LED package can dissipate as heat without exceeding its thermal limits.
- Continuous Forward Current (IF): 30 mA DC. The maximum steady-state current that can be applied.
- Peak Forward Current: 80 mA. This is permissible only under pulsed conditions with a 1/10 duty cycle and a pulse width of 0.1ms. Exceeding the DC current rating, even briefly, can cause overheating.
- Operating Temperature Range: -40°C to +85°C. The ambient temperature range over which the device is guaranteed to function.
- Storage Temperature Range: -40°C to +100°C. The temperature range for storage when the device is not powered.
2.2 Electrical and Optical Characteristics
These are the typical performance parameters measured at Ta=25°C and a forward current (IF) of 20mA, unless otherwise noted.
- Luminous Intensity (Iv): Ranges from 180 mcd (minimum) to 450 mcd (maximum), with a typical value within that range. Intensity is measured using a sensor filtered to match the human eye's photopic response (CIE curve).
- Viewing Angle (2θ1/2): 110 degrees (typical). This is the full angle at which the luminous intensity drops to half of its value measured on the central axis. A 110-degree angle indicates a wide viewing pattern.
- Peak Emission Wavelength (λp): Approximately 591 nm. This is the wavelength at which the spectral output is strongest.
- Dominant Wavelength (λd): Specified between 584.5 nm and 594.5 nm. This is the single wavelength perceived by the human eye that defines the color (yellow). The tolerance is ±1 nm per bin.
- Spectral Line Half-Width (Δλ): Kusan nanometa 15. Wannan yana nuna tsaftar bakan haske; ƙaramin ƙima yana nufin haske mai ƙarancin launi.
- Forward Voltage (VF): Ranges from 1.8V (minimum) to 2.4V (maximum) at 20mA. The typical value lies within this range. A current-limiting resistor must be calculated based on the actual VF and the supply voltage.
- Reverse Current (IR): Maximum of 10 μA when a reverse voltage (VR) of 5V is applied. This device is not designed for reverse bias operation; this parameter is for test purposes only.
3. Bin Ranking System Explanation
To ensure color and brightness consistency in production, LEDs are sorted into performance bins. Designers can specify bins to match application requirements.
3.1 Forward Voltage (VF) Binning
Units: Volts @ 20mA. Tolerance per bin: ±0.10V.
- Bin D2: 1.8V (Min) to 2.0V (Max)
- Bin D3: 2.0V (Min) to 2.2V (Max)
- Bin D4: 2.2V (Min) to 2.4V (Max)
3.2 Luminous Intensity (Iv) Binning
Units: millicandelas (mcd) @ 20mA. Tolerance per bin: ±11%.
- Bin S1: 180 mcd (Min) to 224 mcd (Max)
- Bin S2: 224 mcd (Min) to 280 mcd (Max)
- Bin T1: 280 mcd (Min) to 355 mcd (Max)
- Bin T2: 355 mcd (Min) to 450 mcd (Max)
3.3 Dominant Wavelength (WD) Binning
Units: Nanometers (nm) @ 20mA. Tolerance per bin: ±1 nm.
- Bin H: 584.5 nm (Min) to 587.0 nm (Max)
- Bin J: 587.0 nm (Min) to 589.5 nm (Max)
- Bin K: 589.5 nm (Min) to 592.0 nm (Max)
- Bin L: 592.0 nm (Min) to 594.5 nm (Max)
4. Performance Curve Analysis
Graphical data provides deeper insight into device behavior under varying conditions.
4.1 Current vs. Voltage (I-V) Characteristic
The I-V curve for an AlInGaP LED shows a forward voltage that is relatively stable but increases slightly with rising junction temperature. The curve is exponential near the turn-on voltage, becoming more linear at higher currents. Designers use this to determine the dynamic resistance and to model power dissipation.
4.2 Luminous Intensity vs. Forward Current
This relationship is generally linear within the recommended operating current range (up to 30mA). Increasing current increases light output, but also increases heat generation. Operating beyond the absolute maximum ratings leads to efficiency droop (decreased light output per watt) and accelerated degradation.
4.3 Spectral Distribution
The spectral output curve centers around 591 nm (peak) with a typical half-width of 15 nm. The dominant wavelength, which defines the perceived color, will fall within the binned range (e.g., 589.5-592.0 nm for Bin K). The spectrum is relatively narrow, characteristic of AlInGaP materials, resulting in a saturated yellow color.
4.4 Temperature Dependence
Key parameters are affected by temperature:
- Forward Voltage (VF): Decreases as junction temperature increases. This has a negative temperature coefficient, typically around -2 mV/°C for AlInGaP.
- Luminous Intensity (Iv): Also decreases with increasing temperature. The derating curve is important for applications operating at high ambient temperatures to ensure sufficient brightness.
- Dominant Wavelength (λd): May shift slightly with temperature, usually towards longer wavelengths (red shift).
5. Mechanical and Packaging Information
5.1 Package Dimensions
The LED is housed in a standard surface-mount package. Key dimensions (in millimeters) are:
- Length: 3.2 mm (tolerance ±0.2 mm)
- Width: 2.8 mm (tolerance ±0.2 mm)
- Height: 1.9 mm (tolerance ±0.2 mm)
5.2 Recommended PCB Land Pattern
For reliable soldering, the PCB pad design is critical. The recommended pattern includes two rectangular pads for the anode and cathode, sized to provide sufficient solder fillet for mechanical strength and electrical connection while preventing solder bridging. The pad design is optimized for both infrared and vapor phase reflow soldering processes.
5.3 Tape and Reel Packaging
The components are supplied in embossed carrier tape with a protective cover tape. Key specifications:
- Carrier Tape Width: 8 mm
- Reel Diameter: 7 inches (178 mm)
- Quantity per Reel: 4,000 pieces
- Minimum Order Quantity: 500 pieces for remainder reels
- Pocket Pitch: As per the dimensional drawing
- Standards: Compliant with ANSI/EIA-481 specifications.
6. Soldering and Assembly Guidelines
6.1 IR Reflow Soldering Profile (Lead-Free)
The device is compatible with lead-free (Pb-free) solder processes. A recommended reflow profile, compliant with J-STD-020, includes:
- Preheat: Ramp from ambient to 150-200°C over a maximum of 120 seconds.
- Soak/Activation: Maintain between 150-200°C to allow flux activation and temperature equalization.
- Reflow: Ramp to a peak temperature not exceeding 260°C. The time above 217°C (liquidus for SnAgCu solder) should be controlled.
- Cooling: Controlled cool-down phase.
6.2 Hand Soldering
If manual soldering is necessary, extreme care must be taken:
- Soldering Iron Temperature: Maximum 300°C.
- Soldering Time per Lead: Maximum 3 seconds.
- Attempts: Only one soldering attempt per pad is recommended to avoid thermal stress.
6.3 Cleaning
If post-solder cleaning is required, only specified solvents should be used to avoid damaging the plastic lens or package. Acceptable cleaners include ethyl alcohol or isopropyl alcohol. The LED should be immersed at normal temperature for less than one minute. Harsh chemical cleaners must be avoided.
7. Storage and Handling Cautions
7.1 Moisture Sensitivity
The plastic LED package is moisture-sensitive. As delivered in a sealed moisture-barrier bag (MBB) with desiccant, it has a shelf life of one year when stored at ≤30°C and ≤70% RH. Once the original bag is opened, the components are exposed to ambient humidity.
7.2 Floor Life and Baking
- Floor Life: Bayan kumaɗe MBB, ya kamata a yi wa kayan aikin IR reflow soldering a cikin sa'o'i 168 (kwanaki 7) a ƙarƙashin sharuɗɗa na ≤30°C da ≤60% RH.
- Ƙarin Ajiya: Don ajiya fiye da sa'o'i 168 a wajen MBB, dole ne a adana kayan aikin a cikin akwati mai rufi tare da desiccant ko a cikin nitrogen desiccator.
- Gasasshen: If the 168-hour floor life is exceeded, a bake-out is required before soldering to remove absorbed moisture and prevent "popcorning" (package cracking during reflow). Recommended bake condition: 60°C for at least 48 hours.
8. Application Design Considerations
8.1 Current Limiting
A series resistor is mandatory to limit the forward current to a safe value, typically 20mA for optimal performance and longevity. The resistor value (R) is calculated using Ohm's Law: R = (V_supply - VF_LED) / I_desired. Always use the maximum VF from the datasheet (2.4V) for a worst-case design to ensure the current does not exceed limits.
8.2 Thermal Management
Ko da yawan amfani da wutar lantarki ya yi ƙasa (72 mW matsakaici), ingantaccen ƙirar thermal yana tsawaita rayuwar LED kuma yana kiyaye haske. Tabbatar cewa PCB yana da isasshen yanki na tagulla da aka haɗa zuwa kushin LED don yin aiki azaman mai sanyaya gumi. Guji sanya LED kusa da sauran abubuwan da ke haifar da zafi. Don aikace-aikacen yanayin yanayi mai zafi, rage matsakaicin ƙarfin gaba.
8.3 Optical Design
Faɗin kusurwar kallo na digiri 110 ya sa ya dace da aikace-aikacen da ke buƙatar faɗin gani. Don mayar da hankali ko haske da aka jagoranta, ana iya buƙatar na'urorin gani na biyu (ruwan tabarau, jagororin haske). Ruwan tabarau mai tsabta yana ba da damar ganin ainihin launin rawaya na guntu na AlInGaP kai tsaye.
9. Comparison and Differentiation
Compared to other yellow LED technologies:
- vs. Traditional GaAsP: AlInGaP offers significantly higher luminous efficiency and better temperature stability, resulting in brighter and more consistent light output.
- vs. Phosphor-Converted White/Yellow: This is a direct-emission semiconductor, so it has a narrower spectrum (more saturated color) and does not suffer from phosphor degradation over time.
- Key Advantage: The combination of a standard EIA package footprint, compatibility with lead-free reflow, and high brightness in a miniature size makes it a versatile choice for modern electronics.
10. Frequently Asked Questions (FAQs)
10.1 What is the difference between Peak Wavelength and Dominant Wavelength?
Peak Wavelength (λp) shine tsayin raƙuman ruwa na zahiri inda LED ke fitar da mafi yawan ƙarfin haske. Dominant Wavelength (λd) ƙima ce da aka lissafta bisa tsarin CIE colorimetric wanda ke wakiltar tsayin raƙuman ruwa guda ɗaya da idon ɗan adam ke gani a matsayin launi. Ga tushen launi ɗaya kamar wannan LED na rawaya, suna kusa amma ba iri ɗaya ba ne. Masu zanen da ke damuwa da daidaita launi yakamata su yi amfani da rukunin Dominant Wavelength.
10.2 Shin zan iya kunna wannan LED ba tare da resistor mai iyakancewar ƙarfi ba?
A'a. LED diode ne mai siffar I-V mara layi. Haɗa shi kai tsaye zuwa tushen ƙarfin lantarki wanda ya wuce ƙarfin gaba zai haifar da haɓakar halin yanzu ba tare da sarrafawa ba, wanda zai wuce matsakaicin ƙima da sauri kuma ya lalata na'urar. Koyaushe ana buƙatar resistor na jeri ko direban halin yanzu mai tsayi.
10.3 Me yasa ake buƙatar ajiya da gasa?
The plastic epoxy used in the LED package can absorb moisture from the air. During the high-temperature reflow soldering process, this trapped moisture can vaporize rapidly, creating internal pressure that can delaminate the package or crack the die ("popcorning"). The storage and baking procedures control moisture content to prevent this failure mode.
11. Practical Application Example
Scenario: Designing a status indicator for a portable device powered by a 3.3V rail.
- Current Selection: Choose 20mA for a good balance of brightness and power consumption.
- Resistor Calculation: Using worst-case VF (Max) = 2.4V. R = (3.3V - 2.4V) / 0.020A = 45 Ohms. The nearest standard value is 47 Ohms. Recalculate actual current: I = (3.3V - 2.2V_Typ) / 47 = ~23.4mA (safe).
- PCB Layout: Place the 47Ω resistor close to the LED. Use the recommended land pattern. Provide a small copper pour under the LED for heat dissipation.
- Manufacturing: Ensure the assembly house follows the lead-free reflow profile guidelines. Keep opened reels in a dry cabinet if not used within 168 hours.
12. Technical Principle Introduction
Wannan LED ya dogara ne akan kayan semiconductor na Aluminum Indium Gallium Phosphide (AlInGaP) da aka girma akan substrate. Lokacin da ake amfani da ƙarfin lantarki mai gaba a kan mahaɗin p-n, electrons da ramuka ana shigar da su cikin yankin aiki inda suke sake haɗuwa. A cikin semiconductor mai kai tsaye kamar AlInGaP, wannan sake haɗuwa yana sakin makamashi ta hanyar photons (haske). Takamaiman tsayin raƙuman ruwa (launi) na hasken da aka fitar yana ƙayyade ta hanyar makamashin bandgap na kayan semiconductor, wanda aka ƙera yayin tsarin girma na crystal ta hanyar daidaita ma'auni na Aluminum, Indium, Gallium, da Phosphorus. Ruwan-ruwan epoxy lens yana rufe guntu, yana ba da kariya ta injiniya, tsara fitowar haske, da haɓaka fitar da haske.
13. Industry Trends
The trend in SMD LEDs for indicator applications continues towards higher efficiency (more light output per mA), smaller package sizes for increased design flexibility, and improved reliability under harsh conditions (higher temperature, humidity). There is also a focus on tighter binning tolerances for color and brightness to enable more consistent aesthetic results in consumer products. The drive for miniaturization pushes the development of chip-scale package (CSP) LEDs, though standard packages like this one remain dominant for cost-sensitive, high-volume applications due to their mature manufacturing processes and compatibility with existing assembly infrastructure.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Yana ƙayyade yanayin haske da yanayin da ya dace. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Metric ya usawa wa rangi, hatua ndogo zina maana rangi inayolingana zaidi. | Inahakikisha rangi sawa kwenye kundi moja la LED. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: kona mafuta bora, ufanisi mkubwa, kwa nguvu kubwa. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | E kia mau tonu te tūrama ōrite i roto i te pāhi kotahi. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Yana tabbatacce cewa babu abubuwa masu cutarwa (gubar, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Ilimin ingancin makamashi | Ilimin ingancin makamashi da aiki don hasken wuta. | Used in government procurement, subsidy programs, enhances competitiveness. |