Table of Contents
- 1. Product Overview
- 2. In-Depth Technical Parameter Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical & Optical Characteristics
- 3. Binning System Explanation
- 4. Performance Curve Analysis
- 5. Mechanical & Package Information
- 5.1 Package Dimensions
- 5.2 Recommended PCB Pad Design
- 6. Soldering & Assembly Guidelines
- 6.1 Reflow Soldering Profile
- 6.2 Hand Soldering
- 6.3 Cleaning
- 6.4 Storage & Moisture Sensitivity
- 7. Packaging & Ordering Information
- 8. Application Suggestions
- 8.1 Typical Application Scenarios
- 8.2 Design Considerations
- 9. Technical Comparison & Differentiation
- 10. Frequently Asked Questions (Based on Technical Parameters)
- 10.1 Can I drive the red LED at 30mA and the green/blue at 20mA simultaneously?
- 10.2 Why is the forward voltage different for each color?
- 10.3 Ninawezaje kupata mwanga mweupe kwa kutumia LED hii ya RGB?
- 10.4 Nini kitatokea nikigusa polarity vibaya?
- 11. Practical Design Case Study
- 12. Operating Principle Introduction
- 13. Technology Trends
1. Product Overview
The LTST-E683RGBW is a surface-mount device (SMD) LED integrating three distinct semiconductor light sources within a single, compact package. It combines an AlInGaP (Aluminum Indium Gallium Phosphide) chip for red emission with two InGaN (Indium Gallium Nitride) chips for green and blue emission, all covered by a diffused lens. This configuration allows for the generation of a broad spectrum of colors, including white light when all three colors are mixed at appropriate intensities. The primary application is in backlighting, status indicators, decorative lighting, and full-color display modules where space-saving and automated assembly are critical. Its core advantages include compatibility with standard infrared and reflow soldering processes, lead-free construction compliant with RoHS directives, and packaging suitable for high-volume, automated pick-and-place equipment on 8mm tape reels.
2. In-Depth Technical Parameter Analysis
2.1 Absolute Maximum Ratings
Ovi ratings yi nufin iyakokin matsin da wanda zai iya haifar da lalacewa ta dindindin ga na'urar. Ba a ba da shawarar aiki da LED akai-akai a ko kusa da waɗannan iyakokin ba. Mahimman sigogi sun haɗa da:
- Power Dissipation (Pd): Red: 72mW, Green/Blue: 80mW. This is the maximum allowable power the LED can dissipate as heat under continuous DC operation at 25°C ambient. Exceeding this limit risks thermal runaway and reduced lifespan.
- Peak Forward Current (Ifp): Red: 80mA, Green/Blue: 100mA. This is the maximum permissible pulsed current, specified at a 1/10 duty cycle and 0.1ms pulse width. It is significantly higher than the DC rating, allowing for brief, high-intensity flashes.
- DC Forward Current (If): Red: 30mA, Green/Blue: 20mA. This is the recommended maximum continuous forward current for reliable long-term operation. Driving the LED above this value will increase light output but also generate more heat, potentially degrading the semiconductor material and phosphors (if present) over time.
- Temperature Range: Operating: -40°C to +85°C; Storage: -40°C to +100°C. These ranges ensure the LED's mechanical and electrical integrity during use and non-operational periods.
2.2 Electrical & Optical Characteristics
These are the typical performance parameters measured under standard test conditions (Ta=25°C, If=20mA).
- Luminous Intensity (Iv): Measured in millicandelas (mcd), it represents the perceived brightness of the LED as seen by the human eye (using a CIE photopic filter). The specified ranges are: Red: 71-224 mcd, Green: 355-900 mcd, Blue: 140-355 mcd. The green chip typically exhibits the highest luminous efficacy.
- Viewing Angle (2θ1/2): A typical value of 120 degrees indicates a wide, diffused light emission pattern. This angle is defined as the full angle at which the luminous intensity drops to half of its value at the central axis (0 degrees).
- Peak Wavelength (λp) & Dominant Wavelength (λd): λp (Red: 639nm, Green: 518nm, Blue: 468nm) shine ne wavelength din da spectral power distribution ya fi girma. λd (Red: 631nm, Green: 525nm, Blue: 470nm) shine guda wavelength da idon mutum ya gane don ya dace da launin LED, wanda aka samo daga zanen CIE chromaticity. Suna da alaƙa ta kut-da-kut amma ba iri ɗaya ba ne, musamman ma ga tushen bakan fadi.
- Rabin Faɗin Layin Bakan (Δλ): Wannan ma'auni, yawanci 20nm (Ja), 35nm (Kore), da 25nm (Shuɗi), yana nuna tsaftar bakan ko faɗin band na hasken da aka fitar. Ƙaramin ƙima yana nufin mafi yawan tushen haske mai launi guda.
- Ƙarfafawa Gaba (Vf): The voltage drop across the LED when driven at 20mA. Ranges are: Red: 1.8-2.4V, Green: 2.8-3.8V, Blue: 2.8-3.8V. The higher Vf for green and blue InGaN chips compared to the red AlInGaP chip is due to their different semiconductor bandgap energies. A current-limiting resistor or constant-current driver is essential for proper operation.
- Reverse Current (Ir): Maximum 10μA at VR=5V. This LED is not designed for reverse bias operation. Applying a reverse voltage can cause immediate and catastrophic failure due to the low reverse breakdown voltage of the semiconductor junction.
3. Binning System Explanation
To ensure color and brightness consistency in production, LEDs are sorted into performance bins. The datasheet provides bin codes for luminous intensity only for each color.
- Red Luminous Intensity Bins: Q1 (71-90 mcd), Q2 (90-112 mcd), R1 (112-140 mcd), R2 (140-180 mcd), S1 (180-224 mcd). Tolerance within each bin is ±11%.
- Green Luminous Intensity Bins: T2 (355-450 mcd), U1 (450-560 mcd), U2 (560-710 mcd), V1 (710-900 mcd). Tolerance within each bin is ±11%.
- Blue Luminous Intensity Bins: R2 (140-180 mcd), S1 (180-224 mcd), S2 (224-280 mcd), T1 (280-355 mcd). Tolerance within each bin is ±11%.
When ordering or designing, specifying the required bin code(s) is crucial for achieving uniform appearance in an array or display. Mixing bins can lead to visible brightness or color variations.
4. Performance Curve Analysis
While the PDF references typical characteristic curves on page 5, the specific graphs are not provided in the text. Based on standard LED behavior, these curves would typically include:
- Forward Current vs. Forward Voltage (I-V Curve): It shows the exponential relationship. The "knee" voltage is where conduction begins, after which current increases rapidly with small voltage increases.
- Luminous Intensity vs. Forward Current (I-L Curve): Generally linear at lower currents, but may saturate at higher currents due to thermal and efficiency droop effects.
- Luminous Intensity vs. Ambient Temperature: Shows how light output decreases as junction temperature rises. Red AlInGaP LEDs typically have a more pronounced thermal quenching effect compared to blue/green InGaN LEDs.
- Spectral Power Distribution: Graphs showing the relative intensity of light emitted across the wavelength spectrum for each color chip.
These curves are vital for understanding the LED's behavior under non-standard conditions (different drive currents, temperatures) and for thermal management design.
5. Mechanical & Package Information
5.1 Package Dimensions
The LED conforms to an EIA standard SMD package footprint. Key dimensions (in mm, tolerance ±0.2mm unless noted) define its placement on a PCB. The pin assignment is: Pin 1: Anode for Red, Pin 4: Anode for Green, Pin 3: Anode for Blue. The common cathode is likely connected internally to another pin or the thermal pad (specific connection needs verification from the dimensional drawing). The diffused lens helps in achieving a wider and more uniform viewing angle.
5.2 Recommended PCB Pad Design
A land pattern diagram is suggested for infrared or vapor phase reflow soldering. Following this recommendation ensures proper solder joint formation, good thermal conduction away from the LED junction, and mechanical stability. The pad design accounts for solder fillet formation and prevents tombstoning during reflow.
6. Soldering & Assembly Guidelines
6.1 Reflow Soldering Profile
For the lead-free process, a profile compliant with J-STD-020B is suggested. Key parameters include:
- Pre-heat: 150-200°C for a maximum of 120 seconds to gradually heat the board and activate flux.
- Peak Temperature: Maximum 260°C. The time above liquidus (typically ~217°C for lead-free solder) should be controlled to form reliable joints without overheating the LED.
- Total Soldering Time: Maximum 10 seconds at peak temperature, with a maximum of two reflow cycles allowed.
Adherence to this profile prevents thermal shock, which can crack the epoxy lens or the semiconductor die, and prevents excessive intermetallic growth at the solder joints.
6.2 Hand Soldering
If necessary, hand soldering with a soldering iron is permissible with strict limits: iron tip temperature not exceeding 300°C, and soldering time not exceeding 3 seconds per joint. Only one hand-soldering cycle is allowed. Applying the iron directly to the LED body must be avoided; heat should be applied to the PCB pad.
6.3 Cleaning
If post-solder cleaning is required, only specified alcohol-based solvents like ethyl alcohol or isopropyl alcohol should be used at normal temperature for less than one minute. Harsh or unspecified chemicals can damage the epoxy lens material, causing clouding, cracking, or discoloration.
6.4 Storage & Moisture Sensitivity
LED package yana da hankali ga danshi. Idan ainihin jakar kariya daga danshi da aka rufe (mai ɗanɗano) ba a buɗe ba, ajiya ya kamata ta kasance a ≤30°C da ≤70% RH, tare da shawarar lokacin amfani na shekara guda. Da zarar an buɗe jakar, ya kamata a adana abubuwan a ≤30°C da ≤60% RH. Abubuwan da aka fallasa ga danshin yanayi fiye da sa'o'i 168 (kwanaki 7) ya kamata a gasa su a kusan 60°C na aƙalla sa'o'i 48 kafin gudanar da reflow soldering don cire danshin da aka sha da kuma hana "popcorning" (fashewar fakitin saboda saurin faɗaɗar tururi yayin reflow).
7. Packaging & Ordering Information
Ana samar da samfurin a cikin daidaitattun fakitin masana'antu don haɗawa ta atomatik:
- Tape & Reel: Components are placed in 8mm wide carrier tape.
- Reel Size: 7 inches (178mm) in diameter.
- Quantity per Reel: 2000 pieces.
- Minimum Order Quantity (MOQ): 500 pieces for remainder quantities.
- Cover Tape: Empty pockets are sealed with a top cover tape.
- Missing Components: A maximum of two consecutive missing LEDs is allowed per reel specification.
- Standard: Packaging conforms to EIA-481-1-B specifications.
The part number LTST-E683RGBW follows the manufacturer's internal coding system, where "RGBW" indicates the color combination capable of producing white light.
8. Application Suggestions
8.1 Typical Application Scenarios
- Full-Color Display Panels: Used as individual pixels or sub-pixels in large video walls or indoor signage.
- Backlighting: For LCD panels in consumer electronics, automotive dashboards, or industrial controls, often combined with light guides and diffusers.
- Status & Indicator Lights: In networking equipment, appliances, and instrumentation where multi-color status coding is needed.
- Decorative & Architectural Lighting: In strips or modules for color-changing effects.
8.2 Design Considerations
- Current Driving: Always use a constant current driver or a current-limiting resistor in series with each color channel. Calculate the resistor value using R = (Vsupply - Vf_LED) / If. Use the maximum Vf from the datasheet to ensure the current does not exceed the limit even with a high-Vf LED.
- Thermal Management: Although power dissipation is low, proper PCB layout with adequate copper area (thermal pads) is essential to conduct heat away from the LED junction, especially when driven at high currents or in high ambient temperatures. This maintains light output and longevity.
- Color Mixing & Control: Domin don yanar farko ko farar fata, Pulse-Width Modulation (PWM) ita ce hanya da aka fi so don sarrafa ƙarfin kowane tashoshi, saboda tana kiyaye madaidaicin ƙarfin gaba da launi ba kamar analog dimming ba.
- Kariya daga ESD: LEDs suna da hankali ga zubar da wutar lantarki. Ai amfani da hanyoyin sarrafa ESD masu aminci yayin haɗawa.
9. Technical Comparison & Differentiation
While a direct comparison with other models is not in the PDF, the LTST-E683RGBW's key differentiators can be inferred:
- Integrated RGB Package: Combines three chips in one 3.2x2.8mm footprint, saving PCB space compared to using three discrete single-color LEDs.
- Diffused Wide-Angle Lens: The 120-degree viewing angle provides a broad, uniform emission pattern suitable for applications requiring wide viewing cones without secondary optics.
- Process Compatibility: Explicit compatibility with standard infrared/reflow soldering and automatic placement makes it suitable for high-volume, cost-effective manufacturing.
- Material Choice: Use of AlInGaP for red offers higher efficiency and better temperature stability compared to older technologies like GaAsP on GaP.
10. Frequently Asked Questions (Based on Technical Parameters)
10.1 Can I drive the red LED at 30mA and the green/blue at 20mA simultaneously?
Yes, you can drive each channel independently at their respective maximum DC forward currents. However, the total power dissipation for the package must be considered. If all three are on at max current, calculate total power: Pred = 30mA * 2.4V(max) = 72mW; Pgreen = 20mA * 3.8V(max) = 76mW; Pblue = 20mA * 3.8V(max) = 76mW. The sum (224mW) likely exceeds the package's total dissipation capability. Therefore, simultaneous full-power operation may require derating or enhanced thermal management. Consult the detailed thermal resistance data if available.
10.2 Why is the forward voltage different for each color?
The forward voltage is primarily determined by the bandgap energy of the semiconductor material. AlInGaP (red) has a lower bandgap (~1.9-2.0 eV) than InGaN (green/~2.4 eV, blue/~2.7 eV). A higher bandgap requires more energy for electrons to cross, resulting in a higher forward voltage drop.
10.3 Ninawezaje kupata mwanga mweupe kwa kutumia LED hii ya RGB?
Ana samar da farin haske ta hanyar haɗa launuka uku na asali (ja, kore, shuɗi) a cikin takamaiman ma'auni na ƙarfi. Babu takamaiman ma'auni "daidai" guda ɗaya, saboda ya dogara da maƙasudin farin haske (misali, farin sanyi, farin dumi). Za ku buƙaci gwada matakan wutar lantarki daban-daban ko PWM duty cycles na kowane tashoshi. Yin amfani da microcontroller tare da fitarwar PWM shine hanya mafi sassauƙa. Lura cewa haɗin RGB sau da yawa yana samar da farin haske tare da ƙananan Ma'auni na Nunin Launi (CRI) idan aka kwatanta da LEDs masu farin haske da aka canza da phosphor.
10.4 Nini kitatokea nikigusa polarity vibaya?
Applying a reverse voltage, even a small one (like 5V as in the Ir test condition), can cause a high reverse current to flow, potentially leading to immediate and irreversible damage (junction breakdown). Always verify polarity before applying power. Incorporating a series diode for reverse polarity protection on the supply line is a good practice for the overall circuit.
11. Practical Design Case Study
Scenario: Designing a multi-color status indicator for a portable device. The indicator must show red (error), green (ok), blue (active), and cyan (active+ok) using a single LTST-E683RGBW to save space.
Implementation:
- Driver Circuit: Use a microcontroller with three PWM-capable GPIO pins. Each pin connects to the base of a small-signal NPN transistor (e.g., 2N3904). The collector of each transistor connects to the cathode (common) of the respective LED color via a current-limiting resistor. The LED anodes are connected to a 3.3V supply rail.
- Resistor Calculation (for Green, worst-case Vf=3.8V): R = (3.3V - 3.8V) / 0.02A = Negative value. This indicates 3.3V is insufficient to forward bias the green/blue LEDs at their typical Vf. Solution: Use a higher supply voltage (e.g., 5V) for the LED circuit. Recalculate for Green at 5V: R = (5.0V - 3.8V) / 0.02A = 60 Ohms. Use a standard 62-ohm resistor. For Red: R = (5.0V - 2.4V) / 0.03A ≈ 87 Ohms, use 91 ohms.
- Software Control: Program the microcontroller to set PWM duty cycles: 100% for solid colors. For cyan (blue+green), set both blue and green channels to 100%. The intensity balance between green and blue can be adjusted via PWM to tune the cyan hue.
- Thermal Check: Maximum power scenario is cyan (Green+Blue both at 20mA). Ptotal ≈ (5V-3.8V)*0.02A * 2 = 48mW, well within the package limits. Ensure the PCB has a small copper pour under the LED for heat spreading.
12. Operating Principle Introduction
Haske a LED yana dogara ne akan electroluminescence a cikin semiconductor p-n junction. Lokacin da aka yi amfani da ƙarfin lantarki na gaba, electrons daga yankin n-type da ramuka daga yankin p-type ana shigar da su cikin yankin aiki (junction). Lokacin da electron ya sake haɗuwa da rami, yana sakin makamashi. A cikin kai tsaye bandgap semiconductors kamar AlInGaP da InGaN, ana sakin wannan makamashi da farko a cikin nau'in photon (haske barbashi). Tsawon zango (launi) na photon da aka fitar ana ƙaddara shi ta hanyar makamashin bandgap (Eg) na kayan semiconductor, bisa ga lissafi λ ≈ 1240 / Eg (inda λ yana cikin nm kuma Eg yana cikin eV). Ruwan tabarau na epoxy da aka yada yana aiki don kare mutuwar semiconductor, siffata fitowar haske, da haɓaka hakar haske daga guntu.
13. Technology Trends
Yankin SMD RGB LEDs yana motsa shi ta hanyar wasu mahimman abubuwan da suka faru:
- Increased Efficiency & Luminance: Ongoing improvements in epitaxial growth, chip design, and light extraction techniques continue to boost luminous efficacy (lumens per watt), allowing for brighter displays or lower power consumption.
- Miniaturization: Packages are becoming smaller (e.g., 2.0x1.6mm, 1.6x1.6mm) while maintaining or improving optical performance, enabling higher resolution displays.
- Improved Color Consistency & Binning: Tighter binning tolerances for luminous intensity, dominant wavelength, and forward voltage are becoming standard, reducing the need for calibration in end-products.
- Integrated Drivers & Smart LEDs: A growing trend is the integration of control circuitry (like I2C or SPI interfaces) within the LED package itself, creating addressable "smart" RGB LEDs that simplify system design and wiring.
- Enhanced Reliability & Lifetime: Improvements in packaging materials (e.g., high-temperature silicones instead of epoxy) and die attach techniques are increasing the maximum operating temperature and overall lifespan of LEDs, especially for automotive and industrial applications.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Inahakikisha rangi sawa kwenye kundi moja la LED. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Yana nuna karkara a cikin tsayin daka. | Yana shafar bayyana launi da inganci. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Kowane raguwar zazzabi na 10°C na iya ninka tsawon rayuwa; yana da yawa yana haifar da lalacewar haske, canza launi. |
| Lalacewar Lumen | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Standard ya kukadiria maisha | Inakadiria maisha chini ya hali halisi kulingana na data ya LM-80. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |