Table of Contents
- 1. Product Overview
- 1.1 Core Features and Advantages
- 1.2 Target Applications and Market
- 2. Technical Specifications and Objective Interpretation
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical and Optical Characteristics
- 3. Binning System Description
- 4. Performance Curve Analysis
- 5. Mechanical and Packaging Information
- 5.1 Outline Dimensions
- 5.2 Polarity Identification and Installation
- 6. Welding and Assembly Guide
- 6.1 Storage and Handling
- 6.2 Welding Process Parameters
- 6.3 Cleaning and Mechanical Stress
- 7. Packaging and Ordering Information
- 7.1 Packaging Specifications
- 7.2 Part Number and Revision
- 8. Application Design Recommendations
- 8.1 Drive Circuit Design
- 8.2 Thermal Management
- 9. Technical Comparison and Differentiation
- 10. Frequently Asked Questions (FAQ)
- 11. Practical Application Examples
- 12. Brief Introduction to Working Principles
- 13. Teknoloji Trendleri
1. Product Overview
LTL-M12YB1H310U is a Circuit Board Indicator (CBI) utilizing Surface Mount Technology (SMT). It consists of a black plastic right-angle housing designed to work with a specific LED chip. This component is engineered for easy assembly onto Printed Circuit Boards (PCBs), featuring a stackable structure that facilitates the creation of horizontal or vertical arrays. Its primary function is to provide clear, high-contrast visual status indication in electronic devices.
1.1 Core Features and Advantages
- Surface Mount Design:Fully compatible with automated SMT assembly processes, enabling high-volume and efficient PCB mounting.
- Enhanced Visibility:The black housing material creates high contrast with illuminated LEDs, improving readability under various lighting conditions.
- Bicolor Light Source:Integrated with AlInGaP for yellow light emission and InGaN for blue light emission, combined with a white diffuser lens to achieve a uniform light appearance.
- High Energy Efficiency:Yana da siffofi na ƙarancin wutar lantarki da ingantaccen haske, ya dace da aikace-aikacen da ke da hankali ga amfani da wutar lantarki.
- Daidaiton muhalli:Wannan samfurin ba shi da gubar, ya bi ka'idodin RoHS (Ƙuntata Abubuwa Masu Illa).
- Gwajin amincin aiki:The device underwent preconditioning accelerated to JEDEC (Joint Electron Device Engineering Council) Level 3 standards, indicating it possesses a robust moisture sensitivity level suitable for standard SMT reflow soldering processes.
1.2 Target Applications and Market
This indicator light is designed for general electronic equipment in multiple key industries:
- Computer systems:Status lights on motherboards, servers, storage devices, and peripherals.
- Communication equipment:Indicators for network switches, routers, modems, and telecommunications equipment.
- Consumer Electronics:Power, mode, or function indicators in audio/video equipment, household appliances, and personal devices.
- Industrial Control:Indicators for machinery, instrumentation, and control system panels requiring reliable visual feedback.
2. Technical Specifications and Objective Interpretation
2.1 Absolute Maximum Ratings
These ratings define the limits beyond which permanent damage to the device may occur. Operation under these conditions is not guaranteed.
- Power Dissipation (Pd):Yellow: 72 mW, Blue: 78 mW. This parameter limits the total electrical power that can be converted into heat within the LED package.
- Peak Forward Current (IFP):Both colors are 80 mA. This is the maximum allowable instantaneous current, typically applicable for pulse operation with a duty cycle ≤1/10 and pulse width ≤0.1ms. Exceeding this value may lead to catastrophic failure.
- DC forward current (IF):Yellow: 30 mA, Blue: 20 mA. This is the maximum continuous current recommended for reliable long-term operation. The lower rating for the blue LED reflects the typical characteristics of InGaN material.
- Temperature range:Operating temperature: -40°C to +85°C; storage temperature: -40°C to +100°C. These wide ranges ensure functionality and safe storage conditions in harsh environments.
2.2 Electrical and Optical Characteristics
These are typical performance parameters measured at an ambient temperature (TA) of 25°C under specific test conditions.
- Luminous intensity (IV):At IF= 10mA, yellow: 18 mcd (min.), blue: 12.6 mcd (min.). This parameter measures the brightness perceived by the human eye. IVThe binning code is marked on the packaging bag for sorting.
- Peak emission wavelength (λP):Yellow: 592 nm (typical), Blue: 468 nm (typical). This is the wavelength at which the spectral power output is maximum.
- Dominant Wavelength (λd):At IFAt I_F = 10mA, Yellow: 582-595 nm, Blue: 464-476 nm. This value is derived from the CIE chromaticity diagram and is the single wavelength that best represents the perceived color of the LED, defining its color bin.
- Spectral Line Half-Width (Δλ):Yellow: 15 nm (typical), Blue: 25 nm (typical). This indicates spectral purity; a smaller value means the light is closer to monochromatic. The spectrum of yellow AlInGaP LEDs is typically narrower than that of blue InGaN LEDs.
- Forward voltage (VF):At IF= 10mA, Yellow: 1.7-2.4V, Blue: 2.7-3.8V. This is the voltage drop when the LED conducts current. The higher VFof blue LEDs is characteristic of InGaN technology.
- Reverse current (IR):In VR= 5V, both colors are 10 µA (maximum). The LED is not designed for reverse bias operation; this parameter is for leakage current testing only.
3. Binning System Description
The datasheet implies a binning system based on key optical parameters to ensure color and brightness consistency in production.
- Wavelength/Color Binning:Dominant Wavelength (λd) range (Yellow: 582-595nm, Blue: 464-476nm) defines acceptable color variation. Products are sorted into different bins within these ranges.
- Luminous intensity binning:Luminous intensity (IV) has a specified minimum value. Devices may be tested and binned for intensity, with the specific bin code marked on the packaging (as described in the datasheet).
- Forward voltage binning:Although not explicitly stated as a binning parameter, the specified VFrange indicates the allowable deviation. A consistent VFis very important for current matching in parallel circuits.
4. Performance Curve Analysis
The datasheet references typical characteristic curves that are crucial for design.
- I-V (Current-Voltage) Curve:Shows the relationship between forward current (IF) and forward voltage (VF). It is nonlinear, with a turn-on/threshold voltage (approximately 1.5V for yellow, 2.5V for blue). Beyond this voltage, the current increases rapidly with a small increase in voltage. This necessitates current-limiting measures in the drive circuit.
- Luminous intensity vs. forward current:Typically displayed at lower currents, IVIncreases linearly with IFMay saturate at higher currents due to thermal effects and efficiency degradation.
- Temperature Dependence:The luminous intensity typically decreases as the junction temperature increases. The forward voltage also decreases with rising temperature (negative temperature coefficient).
- Spectral Distribution:This chart will show the relationship between relative radiant power and wavelength, with a peak at λP, and the width defined by Δλ. The dominant wavelength is λdIt is calculated based on this spectrum.
5. Mechanical and Packaging Information
5.1 Outline Dimensions
This component features a right-angle (90-degree) mounting profile. Key dimensional specifications include:
- All dimensions are in millimeters. Unless otherwise specified, the default tolerance is ±0.25mm.
- The housing material is black plastic.
- The integrated LED is a yellow/blue bicolor type with a white diffuser lens for light mixing and a wider viewing angle.
5.2 Polarity Identification and Installation
Although the provided text does not detail the specific pad layout, SMT LEDs require correct polarity orientation. The PCB pad design must match the component's pin configuration. The black housing and right-angle design aid in mechanical alignment during mounting.
6. Welding and Assembly Guide
6.1 Storage and Handling
- Sealed Package:Store at ≤30°C and ≤70% RH. Use within one year after the bag sealing date.
- Opened Package:For components removed from moisture barrier bags, store at ≤30°C and ≤60% RH. It is recommended to complete infrared reflow soldering within 168 hours (1 week) after exposure to the environment.
- Prolonged exposure:If the exposure time exceeds 168 hours, baking at approximately 60°C for at least 48 hours is required before soldering to remove absorbed moisture and prevent "popcorn" damage during the reflow process.
6.2 Welding Process Parameters
- Manual Welding (Soldering Iron):Maximum temperature 350°C, maximum 3 seconds per solder joint. Can only be soldered once.
- Wave soldering:Preheating: 150-200°C, maximum 120 seconds. Solder wave: maximum 260°C, maximum 5 seconds. Process can be performed up to two times.
- Reflow soldering:The component complies with JEDEC Level 3 standards. An example reflow profile is provided, emphasizing the need to adhere to JEDEC limits and the solder paste manufacturer's recommendations. The reflow process must not exceed two cycles. The profile typically includes preheat, thermal soak, reflow peak (recommended approximately 245-260°C), and cooling stages.
6.3 Cleaning and Mechanical Stress
- If necessary, clean using alcohol-based solvents such as isopropyl alcohol.
- Avoid applying mechanical stress to the pins or housing during assembly. Do not use the lead frame base as a bending fulcrum.
7. Packaging and Ordering Information
7.1 Packaging Specifications
- Carrier Tape:Standard 10-sprocket hole pitch design. Material: Black conductive polystyrene alloy. Thickness: 0.40 ±0.06 mm.
- Reel:Standard 13-inch (330mm) diameter reel. Quantity: 1,400 pieces per reel.
- Carton:One reel is packaged with desiccant and humidity indicator card in a Moisture Barrier Bag (MBB). Three MBBs are packaged in one inner box (total 4,200 pieces). Ten inner boxes are packaged in one master carton (total 42,000 pieces).
7.2 Part Number and Revision
The basic part number is LTL-M12YB1H310U. The document revision history is recorded, and the effective date of the current specification is April 1, 2021.
8. Application Design Recommendations
8.1 Drive Circuit Design
Key Considerations:LED is a current-driven device. To ensure uniform brightness, especially when multiple LEDs are connected in parallel, a series current-limiting resistor must be used for each LED (Circuit Model A). It is not recommended to drive multiple parallel LEDs directly from a voltage source (Circuit Model B), because slight differences in the individual LED forward voltage (VF) will lead to significant differences in current and brightness.
The series resistor value (Rs) can be calculated using Ohm's Law: Rs= (VPower supply- VF) / IF, where IFI is the required operating current (e.g., 10mA), VFis the typical forward voltage from the datasheet.
8.2 Thermal Management
Although the power consumption is low, maintaining the LED junction temperature within the specified operating range is crucial for long-term reliability and stable light output. Ensure sufficient copper area around the PCB pads or thermal design for heat dissipation, especially when operating near the maximum DC current.
9. Technical Comparison and Differentiation
Compared to discrete LED chips or simpler SMT LEDs, this CBI (Circuit Board Indicator) offers distinct advantages:
- Integrated Solution:The integration of LED chip, lens, and structural right-angle housing into a single SMT package simplifies mechanical design and assembly.
- Enhanced Readability:Compared to many transparent lens, no-shell LEDs, the black shell and diffused lens provide superior contrast and viewing angle.
- Dual-color function:Integrating two different semiconductor materials (AlInGaP and InGaN) in one package allows for dual-state indication (e.g., power on/standby, mode A/mode B) without occupying additional PCB space.
- Stackable design:Facilitates the creation of multi-indicator light bars or arrays with consistent spacing and alignment.
10. Frequently Asked Questions (FAQ)
Q1: Can I drive this LED directly from a 5V or 3.3V logic output?
A1: A'a. Dole ne ka yi amfani da resistor mai iyakancewar kwarara a jere. Misali, yin amfani da wutar lantarki na 5V don tuka LED shuɗi (VFƘimar al'ada kusan 3.2V) a 10mA: Rs= (5V - 3.2V) / 0.01A = 180 Ω. Don mafi girman kwarara ko yawan amfani, yana iya buƙatar tuka transistor ko takamaiman LED driver IC.
Q2: Tsayin zango mafi girma (λP) and dominant wavelength (λd) what is the difference?
A2: λPis the physical peak of the spectrum. λdis a calculated value representing the color perceived by the human eye, derived from the complete spectrum and the CIE color matching functions.dFor color specifications and grading, it is more relevant.
Q3: How to understand JEDEC Level 3 preconditioning?
A3: JEDEC Level 3 means that after the moisture barrier bag is opened, components can be exposed to factory ambient conditions (≤30°C/60% RH) for up to 168 hours (1 week) without requiring baking prior to reflow soldering. This provides flexibility in manufacturing scheduling.
Q4: Why is the maximum current different for yellow and blue?
A4: Different semiconductor materials (AlInGaP and InGaN) have different electrical and thermal characteristics, leading to different maximum safe operating current densities defined by manufacturer reliability testing.
11. Practical Application Examples
Scenario: Designing a status panel for a network switch.The panel requires a green light to indicate "Link Active", a yellow light for "Activity", and a blue light for "PoE (Power over Ethernet) Active". Although this specific component is a yellow/blue bicolor, a similar green CBI component can be used. The designer will:
- Place three CBI pads (for green, yellow, blue) in a vertical array on the front panel area of the PCB.
- For each LED, calculate the appropriate series resistor based on the system's 3.3V digital I/O voltage and the required 8mA drive current (for sufficient brightness).
- Route the control signal from the switch's main microcontroller to the current-limiting resistor, then to the LED anode. Connect all cathodes to ground.
- In the assembly instructions, specify that the SMT production line must follow the JEDEC Level 3 reflow profile, and any board with CBI exposure exceeding 168 hours prior to soldering must be baked.
This method produces a professional, visually consistent indicator panel that is easy to automate for assembly.
12. Brief Introduction to Working Principles
A light-emitting diode (LED) is a semiconductor p-n junction device. When a forward voltage is applied, electrons from the n-type region and holes from the p-type region are injected into the junction region (active layer). There, they recombine and release energy. In these materials (AlInGaP and InGaN), this energy is primarily released in the form of photons (light) – a process called electroluminescence. The specific color (wavelength) of the emitted light is determined by the bandgap energy of the semiconductor material used in the active layer. The bandgap of AlInGaP corresponds to red, orange, and yellow light, while InGaN can produce light from green to ultraviolet, with blue being a common output. A white diffuser lens scatters the light, creating a more uniform and wider viewing angle.
13. Teknoloji Trendleri
The development of SMT indicator lights like CBI follows the broader trends in the electronics industry:
- Miniaturization and Integration:Package size continues to shrink, with more functions (e.g., RGB multi-color, built-in IC drivers) integrated into a single SMT package.
- Higher Efficiency:Internal Quantum Efficiency (IQE) and continuous improvements in light extraction technology lead to higher luminous intensity per unit input electrical power.
- Higher reliability and robustness:Advancements in packaging materials and chip mounting technology enhance performance over a wider temperature range and longer lifespan.
- Standardization:Adopt standardized pad layouts and optical characteristics more widely to simplify engineers' design and procurement.
Detailed Explanation of LED Specification Terminology
Complete Explanation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Why It Is Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | The luminous flux emitted per watt of electrical energy, the higher the more energy-efficient. | Directly determines the energy efficiency class and electricity cost of the luminaire. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determine if the lamp is bright enough. |
| Viewing Angle | ° (degree), such as 120° | The angle at which light intensity drops to half, determining the beam's width. | Affects the illumination range and uniformity. |
| Color Temperature (CCT) | K (Kelvin), e.g., 2700K/6500K | The warmth or coolness of light color; lower values are yellowish/warm, higher values are whitish/cool. | Determines the lighting atmosphere and suitable application scenarios. |
| Color Rendering Index (CRI / Ra) | No unit, 0–100 | The ability of a light source to reproduce the true colors of objects, Ra≥80 is recommended. | Affects color fidelity, used in high-demand places such as shopping malls and art galleries. |
| Color Tolerance (SDCM) | MacAdam ellipse steps, e.g., "5-step" | Quantitative indicator of color consistency, smaller step value indicates better color consistency. | Ensure no color difference among luminaires from the same batch. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (Red) | The wavelength value corresponding to the color of a colored LED. | Determine the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | It shows the intensity distribution of light emitted by an LED across various wavelengths. | It affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbols | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage required to turn on an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf, and the voltage adds up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that allows the LED to emit light normally. | Constant current drive is commonly used, where the current determines brightness and lifespan. |
| Maximum Pulse Current | Ifp | Peak current that can be withstood in a short time, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled, otherwise overheating damage will occur. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | Reverse connection or voltage surge must be prevented in the circuit. |
| Thermal Resistance | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | High thermal resistance requires a more robust heat dissipation design; otherwise, the junction temperature will increase. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), such as 1000V | Anti-static strike capability, the higher the value, the less susceptible to damage from static electricity. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures lead to lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for brightness to drop to 70% or 80% of its initial value. | Directly defines the "useful life" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | Percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam Ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Degradation of packaging materials due to long-term high temperature. | May lead to decreased brightness, color shift, or open-circuit failure. |
IV. Encapsulation and Materials
| Terminology | Common Types | Popular Explanation | Characteristics and Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | The housing material that protects the chip and provides optical and thermal interfaces. | EMC offers good heat resistance and low cost; ceramic provides superior heat dissipation and long lifespan. |
| Chip structure | Front-side, Flip Chip | Chip Electrode Layout. | Flip-chip provides better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating | YAG, silicate, nitride | Covered on the blue light chip, partially converted into yellow/red light, mixed into white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Flat, Microlens, Total Internal Reflection | Optical structures on the encapsulation surface, controlling light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Binning
| Terminology | Bin Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Binning | Codes such as 2G, 2H | Grouped by brightness level, each group has a minimum/maximum lumen value. | Ensure uniform brightness within the same batch of products. |
| Voltage binning | Codes such as 6W, 6X | Grouped by forward voltage range. | Facilitates driver power matching and improves system efficiency. |
| Color Grading | 5-step MacAdam Ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven colors within the same luminaire. |
| Color temperature binning | 2700K, 3000K, etc. | Group by color temperature, each group has a corresponding coordinate range. | Meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Terminology | Standard/Test | Popular Explanation | Meaning |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term illumination under constant temperature conditions, recording brightness attenuation data. | Used to estimate LED lifetime (combined with TM-21). |
| TM-21 | Standard for Life Projection | Projecting the lifespan under actual operating conditions based on LM-80 data. | Provide scientific life prediction. |
| IESNA standard | Standard of the Illuminating Engineering Society | Covers optical, electrical, and thermal test methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental certification | Ensure the product does not contain harmful substances (such as lead, mercury). | Entry conditions for the international market. |
| ENERGY STAR / DLC | Energy Efficiency Certification | Energy efficiency and performance certification for lighting products. | Yawan da ake amfani da shi a cikin sayayyar gwamnati da ayyukan tallafi, don haɓaka gasar kasuwa. |