Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 2. Bincike na Sigogi na Fasaha
- 2.1 Matsakaicin Matsakaici na Cikakke
- 2.2 Halayen Lantarki-Gani
- 3. Bayanin Tsarin Binning
- 3.1 Binning Zafin Launi (CCT)
- 3.2 Binning Ƙwararrun Hasken
- 3.3 Binning Ƙarfin Lantarki na Gaba
- 4. Bincike na Lanƙwasa Aiki
- 4.1 Halayen Yanzu-Ƙarfin Lantarki (I-V)
- 4.2 Dangantakar Ƙwararrun Hasken da Ƙarfin Lantarki na Gaba
- 3.3 Rarraba Ƙarfin Bakan & Tasirin Zafi
- 5. Bayanin Injiniya & Fakitin
- 5.1 Girman Fakitin
- 5.2 Tsarin Pad & Ƙirar Stencil
- 6. Jagororin Solder, Haɗawa & Ajiya
- 6.1 Hancin Danshi & Gasasshen
- 6.2 Bayanin Reflow Solder
- 7. Bayanan Aikace-aikace & Abubuwan Ƙira
- 7.1 Ƙirar Kewayawa
- 7.2 Gudanar da Zafi
- .3 Optical Integration
- 8. Dokar Lambar Model
1. Bayanin Samfur
T3B jerin iyali ne na ƙananan, manyan ayyuka Surface-Mount Device (SMD) Light Emitting Diodes (LEDs) da aka tsara don aikace-aikacen haske na gabaɗaya. Wannan jerin yana amfani da guntu LED fari guda 0.2W da aka tattara a cikin daidaitaccen ma'auni na 3014. Manyan kasuwannin da aka yi niyya sun haɗa da na'urorin hasken baya (BLU) don nunawa, hasken ado, fitilun nuni, da kayan lantarki masu amfani daban-daban inda ake buƙatar fitar da hasken fari mai dogaro, mai inganci, da daidaito a cikin ƙaramin siffa.
Babban fa'idodin wannan jerin yana cikin daidaitaccen girman fakitin sa, wanda ke sauƙaƙe hanyoyin haɗawa ta atomatik, da kuma tsarin binning da aka fayyace don ƙwararrun haske, zafin launi, da ƙarfin lantarki na gaba. Wannan yana tabbatar da aikin da ake iya tsinkaya da daidaiton launi a cikin samarwa mai yawa. An ƙera samfurin don yin aiki a cikin daidaitaccen kewayon zafin masana'antu, wanda ya sa ya dace da aikace-aikace na cikin gida masu yawa.
2. Bincike na Sigogi na Fasaha
2.1 Matsakaicin Matsakaici na Cikakke
Sigogi masu zuwa suna ayyana iyakokin da za su iya haifar da lalacewa ta dindindin ga LED. Ba a tabbatar da aiki a ƙarƙashin waɗannan sharuɗɗan ba.
- Ƙarfin Lantarki na Gaba (IF):80 mA (Matsakaicin ci gaba na yanzu).
- Ƙarfin Lantarki na Gaba na bugun jini (IFP):120 mA (Matsakaici, faɗin bugun jini ≤10ms, zagayowar aiki ≤1/10).
- Rushewar Wutar Lantarki (PD):288 mW.
- Zafin Aiki (Topr):-40°C zuwa +80°C.
- Zafin Ajiya (Tstg):-40°C zuwa +80°C.
- Zafin Haɗin gwiwa (Tj):125°C (Matsakaici).
- Zafin Solder (Tsld):Solder reflow a 230°C ko 260°C na matsakaicin dakika 10.
2.2 Halayen Lantarki-Gani
Ana auna waɗannan sigogi a daidaitaccen yanayin gwaji na zafin mahaɗin solder 25°C (Ts=25°C) kuma suna wakiltar aikin yau da kullun.
- Ƙarfin Lantarki na Gaba (VF):3.1 V (Na yau da kullun), 3.6 V (Matsakaici) a IF=60mA.
- Ƙarfin Lantarki na Baya (VR):5 V (Matsakaici).
- Ƙarfin Lantarki na Baya (IR):10 μA (Matsakaici) a VR=5V.
- Kusurwar Dubawa (2θ1/2):110° (Na yau da kullun). Wannan faɗin katakon haske halayyar fakitin 3014 ne ba tare da ruwan tabarau na biyu ba.
3. Bayanin Tsarin Binning
An aiwatar da cikakken tsarin binning don tabbatar da daidaiton launi da haske. Wannan yana ba masu zane damar zaɓar LEDs waɗanda suka dace da takamaiman buƙatun aikace-aikacen su.
3.1 Binning Zafin Launi (CCT)
An rarraba LEDs ɗin fari zuwa ƙungiyoyin Zafin Launi Mai Alaƙa (CCT) da yawa, kowanne an ayyana shi ta hanyar ƙima da yanki mai launi mai elliptical akan zanen sararin launi na CIE 1931. Daidaitattun kwandon oda na jerin 3014 sune:
- 27M5:2725K ±145K (Fari Mai Dumi)
- 30M5:3045K ±175K (Fari Mai Dumi)
- 40M5:3985K ±275K (Fari Mai Tsaka-tsaki)
- 50M5:5028K ±283K (Fari Mai Sanyi)
- 57M7:5665K ±355K (Fari Mai Sanyi)
- 65M7:6530K ±510K (Fari Mai Sanyi)
Sunan (misali, 27M5) yana nuna CCT na yau da kullun da girman ellipse na MacAdam (mataki 5 ko mataki 7) da aka yi amfani da su don ayyana jurewar launi. Ƙaramin mataki na ellipse yana nuna ƙarancin sarrafa launi.
3.2 Binning Ƙwararrun Hasken
Ana binning ƙwararrun haske bisa mafi ƙarancin ƙima a gwajin na yanzu na 60mA. An ayyana kwandon daban don kewayon CCT daban-daban da ƙimar Nuna Launi (CRI) (70 ko 80). Misali, don Fari Mai Tsaka-tsaki (3700-5000K) tare da CRI 70, kwandon da ake samu sune D3 (20-22 lm min), D4 (22-24 lm min), da D5 (24-26 lm min). Yana da mahimmanci a lura cewa odar tana ƙayyadad da mafi ƙarancin ƙwararrun haske; ainihin sassan da aka aikawa na iya wuce wannan mafi ƙarancin ƙimar amma koyaushe za su kasance a cikin yankin launi da aka ƙayyade.
3.3 Binning Ƙarfin Lantarki na Gaba
Don taimakawa wajen ƙirar kewayawa don daidaita halin yanzu, ana kuma binning LEDs ta ƙarfin lantarki na gaba (VF) a halin yanzu na aiki. Kwandon suna kewayo daga lambar B (2.8-2.9V) zuwa lambar H (3.4-3.5V), tare da ƙimar yau da kullun na 3.1V daidai da kwandon D ko E. Daidaita kwandon VF na iya taimakawa wajen samun daidaiton haske a cikin layukan LED masu layi daya.
4. Bincike na Lanƙwasa Aiki
4.1 Halayen Yanzu-Ƙarfin Lantarki (I-V)
Lanƙwasa I-V tana nuna alaƙa tsakanin ƙarfin lantarki na gaba da ƙarfin lantarki na gaba. Ba layi daya bane, na yau da kullun na diode. A shawarar aikin na yanzu na 60mA, ƙarfin lantarki na gaba yana kusan 3.1V. Dole ne masu zane su yi amfani da direban halin yanzu na dindindin ko daidaitaccen resistor mai iyakancewa na yanzu don tabbatar da LED yana aiki a wurin da ake so na yanzu, saboda ƙananan canje-canje a cikin ƙarfin lantarki na iya haifar da manyan canje-canje a cikin halin yanzu.
4.2 Dangantakar Ƙwararrun Hasken da Ƙarfin Lantarki na Gaba
Wannan jadawalin yana nuna cewa fitar da haske yana ƙaruwa tare da halin yanzu, amma ba layi daya ba. Yayin da ƙara halin yanzu yana haɓaka haske, yana kuma ƙara rushewar wutar lantarki da zafin haɗin gwiwa, wanda zai iya shafar tsawon rai da canjin launi. Ba a ba da shawarar yin aiki sosai sama da shawarar 60mA duk da matsakaicin ƙimar 80mA, saboda yana haɓaka raguwar lumen.
3.3 Rarraba Ƙarfin Bakan & Tasirin Zafi
An ba da lanƙwasa rarraba ƙarfin bakan dangi don kewayon CCT daban-daban (dumi, tsaka-tsaki, sanyi fari). LEDs masu sanyi fari suna da ƙarin kuzari a yankin shuɗi na bakan. An ba da wani jadawali daban don tasirin zafin haɗin gwiwa akan makamashin bakan dangi. Yayin da zafin haɗin gwiwa ya tashi, gabaɗayan fitar da haske yana raguwa (raguwar lumen), kuma ga LEDs fari bisa guntu shuɗi tare da phosphor, ana iya samun canji a cikin launi. Gudanar da zafi mai inganci yana da mahimmanci don kiyaye daidaitaccen launi da fitar da haske a tsawon rayuwar samfurin.
5. Bayanin Injiniya & Fakitin
5.1 Girman Fakitin
LED ya yi daidai da daidaitaccen fakitin 3014 tare da daidaitattun girma na 3.0mm (tsayi) x 1.4mm (faɗi) x 0.8mm (tsayi). An ba da cikakkun zane-zane masu girma tare da jurewa: girma da aka lura da .X suna da jurewa na ±0.10mm, kuma .XX suna da jurewa na ±0.05mm.
5.2 Tsarin Pad & Ƙirar Stencil
An ba da shafin ƙafa da aka ba da shawarar don ƙirar PCB, yana nuna girman pad ɗin anode da cathode da tazara don tabbatar da ingantaccen solder. An kuma ba da tsarin stencil daidai don aikace-aikacen man solder yayin haɗawa na Surface-Mount Technology (SMT). Ana yiwa alama cathode ta hanyar launin kore a kan fakitin ko tsaga.
6. Jagororin Solder, Haɗawa & Ajiya
6.1 Hancin Danshi & Gasasshen
Fakitin 3014 yana da hankali ga danshi (an rarraba MSL bisa IPC/JEDEC J-STD-020). Idan an buɗe ainihin jakar shinge na danshi mai ɗauke da iska kuma an fallasa LEDs ga danshin yanayi, dole ne a gasa su kafin reflow solder don hana fashewar popcorn ko wasu lalacewar da danshi ya haifar yayin aikin reflow mai zafi.
- Ajiya:Jakunkunan da ba a buɗe ba yakamata a adana su ƙasa da 30°C da 85% RH. Bayan buɗewa, yakamata a yi amfani da sassan a cikin rayuwar bene da katin nuna danshi a cikin jakar ya ƙayyade.
- Yanayin Gasasshen:Idan ana buƙatar gasasshen (misali, ya wuce rayuwar bene), a gasa a 60°C na tsawon awanni 24 akan ainihin reel. Kada a wuce 60°C. Bayan gasasshen, a yi solder a cikin sa'a guda ko a adana a cikin cabinet bushe (<20% RH).
6.2 Bayanin Reflow Solder
LED na iya jure daidaitaccen aikin reflow na infrared ko convection. Matsakaicin zafin jiki a fakitin bai kamata ya wuce 260°C ba, kuma lokacin da ya wuce 230°C yakamata a iyakance shi zuwa dakika 10. Yakamata a bi shawarar bayanin reflow tare da matakan preheat, jiƙa, reflow, da sanyaya don tabbatar da ingantattun haɗin gwiwar solder ba tare da girgizar zafi ga ɓangaren LED ba.
7. Bayanan Aikace-aikace & Abubuwan Ƙira
7.1 Ƙirar Kewayawa
Koyaushe ku tuka LED tare da tushen halin yanzu na dindindin don daidaitaccen fitar da haske. Idan kuna amfani da resistor na jerin tare da wadata mai ƙarfin lantarki na dindindin, ƙididdige ƙimar resistor daidai ta amfani da matsakaicin ƙarfin lantarki na gaba daga takaddun bayanai don tabbatar da halin yanzu bai wuce matsakaicin ƙimar ba a ƙarƙashin mafi munin yanayi. Yi la'akari da binning ƙarfin lantarki na gaba lokacin ƙirar layuka masu layi daya don daidaita halin yanzu.
7.2 Gudanar da Zafi
Although the power is only 0.2W, effective heat sinking is important for longevity and color stability. Ensure the PCB has adequate thermal relief, especially when operating multiple LEDs closely spaced or near their maximum current. The maximum junction temperature of 125°C should not be exceeded. The thermal resistance from the junction to the solder point (Rth js) is a key parameter for thermal design calculations.
.3 Optical Integration
Kusurwar dubawa na digiri 110 tana ba da tsarin fitarwa mai faɗi, kamar na Lambertian wanda ya dace da hasken yanki da masu watsa hasken baya. Don aikace-aikacen da ke buƙatar katakon haske da aka fi mayar da hankali, dole ne a yi amfani da na'urorin gani na biyu (ruwan tabarau ko masu nuni). Fakitin yana da ruwan tabarau na farko na silicone, amma babu haɗin gwiwar gani na biyu.
8. Dokar Lambar Model
Alamar sunan samfurin tana bin tsari mai tsari:T [Lambar Siffa] [Adadin Guntu] [Lambar Ruwan tabarau] [Lambar Launi] - [Lambar Flux][Lambar Ƙarfin Lantarki].
- Lambar Siffa (3B):Yana nuna fakitin 3014.
- Adadin Guntu (S):'S' don guntu ɗaya ƙaramin wutar lantarki (0.2W).
- Lambar Ruwan tabarau (00):'00' yana nuna babu ruwan tabarau na biyu (ruwan tabarau na farko kawai).
- Lambar Launi (L/C/W):'L' don Fari Mai Dumi (<3700K), 'C' don Fari Mai Tsaka-tsaki (3700-5000K), 'W' don Fari Mai Sanyi (>5000K).
- Lambar Flux (misali, D3):Yana ƙayyade kwandon ƙwararrun haske.
- Lambar Ƙarfin Lantarki (misali, E):Yana ƙayyade kwandon ƙarfin lantarki na gaba.
Misali: T3B00SLA-D3E yana fassara zuwa fakitin 3014, guntu guda, babu ruwan tabarau na biyu, LED Fari Mai Dumi, tare da kwandon flux D3 da kwandon ƙarfin lantarki E.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |