Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 2. Fassarar Ma'ana Mai Zurfi na Ma'auni na Fasaha
- 2.1 Iyakar Ma'auni Mafi Girma
- 2.2 Halaye na Lantarki / Na Gani
- 3. Bayanin Tsarin Binning
- 4. Bincike na Lanƙwasa Aiki
- 5. Bayanin Injiniya da Kunshi
- 5.1 Girman Kunshi
- 5.2 Ƙayyadaddun Tattarawa
- 6. Jagororin Gishiri da Haɗawa
- 7. Shawarwarin Aikace-aikace
- 7.1 Hanyar Tuƙi
- 7.2 Kariya daga ESD (Fitar da Wutar Lantarki)
- 7.3 Amfani da Aniyar da Gargaɗi
- 8. Kwatancen Fasaha da La'akari da Zane
- 9. Tambayoyin da ake yawan yi Dangane da Ma'auni na Fasaha
- 10. Lamarin Aikace-aikace na Aiki
- 11. Gabatarwar Ka'ida
- 12. Trends na Ci Gaba
1. Bayanin Samfur
Wannan takarda tana bayar da cikakkun bayanan fasaha don fitilar LED mai inganci, mai hawa ta cikin rami. Na'urar an tsara ta don aikace-aikacen nuna alama na gaba ɗaya waɗanda ke buƙatar fitar da haske mai ƙarfi tare da ƙarancin amfani da wutar lantarki. Manyan fasalolinsa sun haɗa da ƙaramin kunshi mai diamita 3.1mm, dacewa da da'irori masu haɗawa saboda ƙarancin buƙatun wutar lantarki, da zaɓuɓɓukan hawa iri-iri akan allunan da'ira ko bangon waya. Tushen haske yana amfani da fasahar AlInGaP don samar da fitar da hasken amber, wanda ya watsu.
2. Fassarar Ma'ana Mai Zurfi na Ma'auni na Fasaha
2.1 Iyakar Ma'auni Mafi Girma
Ba za a iya aiki da na'urar fiye da waɗannan iyakoki ba don hana lalacewa na dindindin. Matsakaicin ɓarnar wutar lantarki shine 75 mW. Matsakaicin gudun wutar lantarki na gaba, wanda ya shafi yanayin bugun jini (1/10 aikin aiki, faɗin bugun 0.1ms), shine 60 mA. Matsakaicin ci gaba na DC na gaba shine 20 mA. Na'urar na iya jure har zuwa 5 V na juyawa. Kewayon zafin aiki daga -40°C zuwa +85°C, yayin da kewayon zafin ajiya ya faɗaɗa daga -40°C zuwa +100°C. Don yin gishiri, za a iya sanya igiyoyin a zafin 260°C na matsakaicin dakika 5, ana auna 1.6mm daga jikin LED.
2.2 Halaye na Lantarki / Na Gani
Ana ƙayyade duk ma'auni a zafin yanayi (TA) na 25°C. Ƙarfin haske (IV) yana da ƙimar yau da kullun na 700 mcd a gudun wutar lantarki na gaba (IF) na 20 mA, tare da mafi ƙarancin 240 mcd da matsakaicin 1150 mcd. Kusurwar kallo (2θ1/2) shine digiri 25. Matsakaicin tsayin zango na fitarwa (λP) shine 591 nm. Matsakaicin tsayin zango (λd) ya kewayo daga 586 nm zuwa 594 nm, tare da ƙimar yau da kullun na 590 nm. Ramin rabin layin bakan (Δλ) shine 15 nm. Ƙarfin lantarki na gaba (VF) yawanci 2.1 V ne a 20 mA, daga 1.6 V zuwa 2.6 V. Gudun wutar lantarki na baya (IR) matsakaicin 100 μA ne a ƙarfin lantarki na baya (VR) na 5V. Yana da mahimmanci a lura cewa ba a tsara na'urar don aiki a ƙarƙashin jujjuyawar baya ba; wannan yanayin gwaji don siffanta kawai ne.
3. Bayanin Tsarin Binning
Ana rarraba LED ɗin cikin kwandon bin bisa ƙarfin haske da tsayin zango don tabbatar da daidaito a aikace-aikace. Kwandon ƙarfin haske sune: JK (240-400 mcd), LM (400-680 mcd), da NP (680-1150 mcd), kowannensu yana da juzu'i na ±15%. Kwandon tsayin zango sune: H16 (586.0-588.0 nm), H17 (588.0-590.0 nm), H18 (590.0-592.0 nm), da H19 (592.0-594.0 nm), kowannensu yana da juzu'i na ±1 nm. Ana yiwa alama lambar bin ta musamman akan kowace jakar tattarawa.
4. Bincike na Lanƙwasa Aiki
Takardar bayanin tana nuni zuwa lanƙwasa halaye na lantarki da na gani na yau da kullun da aka auna a zafin yanayi na 25°C. Waɗannan lanƙwasan suna wakiltar alaƙar da ke tsakanin ma'auni masu mahimmanci kamar gudun wutar lantarki na gaba da ƙarfin lantarki na gaba, ƙarfin haske da gudun wutar lantarki na gaba, da rarraba bakan fitar da haske. Binciken waɗannan lanƙwasan yana da mahimmanci don fahimtar halayen na'urar a ƙarƙashin yanayin aiki daban-daban, hasashen aiki a wutar lantarki mara daidaito, da tsara da'irori masu tuƙi masu dacewa don cimma matakan haske da ake so yayin kiyaye inganci da tsawon rai.
5. Bayanin Injiniya da Kunshi
5.1 Girman Kunshi
LED yana da daidaitaccen kunshi mai zagaye mai diamita 3.1mm wanda aka tsara don hawa ta cikin rami. Manyan juzu'i na girma shine ±0.25mm sai dai idan an faɗi akasin haka. Gurbin da ke ƙarƙashin flange na iya fitowa ko nutsewa da matsakaicin 0.5mm. Ana auna tazarar igiya a wurin da igiyoyin suka fito daga jikin kunshin. An ba da cikakkun zane-zane na injiniya tare da duk mahimman girma a cikin takardar bayanin don daidaitaccen shimfidar PCB da haɗin kai na injiniya.
5.2 Ƙayyadaddun Tattarawa
Ana samar da LED ɗin a cikin jakunkuna masu ɗauke da guda 1000, 500, 200, ko 100. Ana haɗa goma daga cikin waɗannan jakunkuna zuwa cikin akwati na ciki, jimlar guda 10,000 a kowace akwati na ciki. Don manyan jigilar kaya, ana shirya akwatuna takwas na ciki a cikin akwati na waje, wanda ya haifar da jimlar guda 80,000 a kowace akwati na waje. An lura cewa a cikin kayan jigilar kaya, ƙarshen kunshin kawai ne ba zai iya zama cikakken naúrar tattarawa ba.
6. Jagororin Gishiri da Haɗawa
Kulawa daidai yana da mahimmanci ga amintacce. Don ajiya, yanayin bai kamata ya wuce 30°C ko 70% zafi ba. LED ɗin da aka cire daga ainihin kunshinsu yakamata a yi amfani da su cikin watanni uku. Don tsaftacewa, ana ba da shawarar kawai magungunan masu barasa kamar isopropyl alcohol. Yayin ƙirƙirar igiya, dole ne a yi lanƙwasawa aƙalla 3mm daga gindin ruwan tabarau na LED, kuma dole ne a yi aikin a zafin daki kafin yin gishiri. Lokacin yin gishiri, dole ne a kiyaye mafi ƙarancin tsabta na 2mm tsakanin wurin gishiri da gindin ruwan tabarau. Yanayin gishiri da aka ba da shawarar shine: zafin gishiri na ƙarfe matsakaicin 350°C na matsakaicin dakika 3 (sau ɗaya kawai), ko gishiri na igiyar ruwa tare da zafin riga-kafi matsakaicin 100°C na matsakaicin dakika 60 da zafin igiyar gishiri matsakaicin 260°C na matsakaicin dakika 5. Komawar Infrared (IR) bai dace da wannan samfurin LED mai hawa ta rami ba.
7. Shawarwarin Aikace-aikace
7.1 Hanyar Tuƙi
LED ɗin na'urori ne masu aiki da wutar lantarki. Don tabbatar da daidaiton haske lokacin haɗa LED ɗin da yawa a layi daya, ana ƙarfafa ba da shawarar yin amfani da resistor mai iyakance wutar lantarki a jere tare da kowane LED na musamman. Ba a ba da shawarar yin amfani da resistor guda ɗaya don jeri a layi daya (Da'ira B a cikin takardar bayanin) ba, saboda ɗan bambanci a cikin halayen ƙarfin lantarki na gaba (VF) na kowane LED na iya haifar da bambance-bambance masu yawa a cikin rabon wutar lantarki, saboda haka, ƙarfin haske mara daidaito.
7.2 Kariya daga ESD (Fitar da Wutar Lantarki)
Waɗannan na'urori suna da hankali ga fitar da wutar lantarki. Don hana lalacewa, ma'aikata yakamata su yi amfani da igiyoyin wuyan wuya masu kaiwa ko safofin hannu masu hana wutar lantarki. Duk kayan aiki, teburin aiki, da rumfunan ajiya dole ne a kafa su da kyau. Ana ba da shawarar busa ion don kawar da cajin tsaye wanda zai iya taruwa akan ruwan tabarau na filastik yayin sarrafawa da ajiya.
7.3 Amfani da Aniyar da Gargaɗi
Wannan LED an yi niyya ne don kayan aikin lantarki na yau da kullun a cikin aikace-aikacen ofis, sadarwa, da gida. Ba a tsara shi don aikace-aikacen mahimmanci na aminci inda gazawar zai iya jefa rayuwa ko lafiya cikin haɗari (misali, jirgin sama, na'urorin likita, sarrafa sufuri) ba tare da tuntuɓar farko da ƙayyadaddun cancanta ba.
8. Kwatancen Fasaha da La'akari da Zane
Idan aka kwatanta da tsofaffin fasahohi, amfani da kayan AlInGaP yana ba da inganci mafi girma da ƙarin kwanciyar hankali na fitar da launi akan lokaci da zafin jiki. Kunshin 3.1mm daidaitaccen ma'auni ne na masana'antu, yana tabbatar da dacewa da ƙafafun PCB da ke akwai da yankewar bangon waya. Matsakaicin ƙarfin lantarki na gaba na 2.1V a 20mA ya sa ya dace da tuƙi kai tsaye daga wadataccen dabaru na 3.3V ko 5V tare da resistor na jere mai sauƙi. Masu zane dole ne su yi la'akari da warwatsar zafi, saboda wuce iyakar ma'auni mafi girma don wutar lantarki, wutar lantarki, ko zafin jiki zai rage aiki da rage tsawon rai. Kusurwar kallo na digiri 25 tana nuna katako mai mai da hankali, wanda ya dace da aikace-aikacen nuna alama kai tsaye na gani.
9. Tambayoyin da ake yawan yi Dangane da Ma'auni na Fasaha
Q: Wane ƙimar resistor yakamata in yi amfani da shi tare da wadataccen 5V?
A: Ta amfani da Dokar Ohm (R = (Vwadata- VF) / IF) da matsakaicin VFna 2.1V a 20mA, R = (5 - 2.1) / 0.02 = 145 Ohms. Daidaitaccen resistor na 150 Ohm shine madaidaicin farawa. Koyaushe tabbatar da ainihin wutar lantarki a cikin da'ira.
Q: Zan iya tuƙa wannan LED a 30mA don ƙarin haske?
A: A'a. Matsakaicin ci gaba na DC na gaba shine 20 mA. Wuce wannan ƙimar yana haifar da haɗarin lalacewa na dindindin ga na'urar kuma yana keta ƙayyadaddun yanayin aiki.
Q: Ƙarfin haske yana da faɗi mai yawa (240-1150 mcd). Ta yaya zan tabbatar da daidaiton haske?
A: Yi amfani da tsarin binning. Ƙayyade buƙatun kwandon ƙarfin haske (JK, LM, ko NP) lokacin yin oda don samun LED ɗin a cikin kewayon aiki mai matsi. Ana yiwa alama lambar bin akan jakar tattarawa.
Q: Shin ana buƙatar kariya daga ƙarfin lantarki na baya?
A: Duk da cewa na'urar na iya jure har zuwa 5V a baya, ba a tsara ta don aikin baya ba. A cikin da'irori inda ƙarfin lantarki na baya zai yiwu (misali, haɗin AC, kayan aiki masu jan hankali), ana ba da shawarar kariya ta waje kamar diode a layi daya (cathode zuwa anode).
10. Lamarin Aikace-aikace na Aiki
Yi la'akari da zanen bangon nuna matsayi don na'urar hanyar sadarwa ta cibiyar sadarwa tare da alamun LED goma iri ɗaya na amber. Don tabbatar da daidaiton haske, kowace LTL1NHSJ4D LED yakamata a tuƙa ta daban daga filin GPIO na microcontroller na 3.3V. Ana sanya resistor na jere na kusan 62 Ohms ((3.3V - 2.1V) / 0.02A = 60 Ohms, mafi kusancin ƙimar daidaitaccen 62 Ohms) akan layin anode na kowane LED. Ana hawa LED ɗin akan PCB tare da igiyoyin da aka ƙirƙira 4mm daga jiki don dacewa da kaurin bangon waya. Yayin haɗawa, ana bin ƙa'idodin ESD, kuma ana yin gishiri tare da ƙarfen da aka saita zafinsa zuwa 320°C na dakika 2 a kowane haɗin gwiwa. Ta hanyar ƙayyade kwandon ƙarfin haske na LM (400-680 mcd), ana samun daidaitaccen bayyanar matsakaicin haske a duk alamomi goma.
11. Gabatarwar Ka'ida
Wannan LED yana aiki bisa ka'idar electroluminescence a cikin diode semiconductor. Yankin aiki ya ƙunshi Aluminum Indium Gallium Phosphide (AlInGaP). Lokacin da aka sanya ƙarfin lantarki na gaba, ana shigar da electrons da ramuka cikin yankin aiki inda suke sake haɗuwa, suna sakin makamashi a cikin nau'in photons. Takamaiman abun da ke cikin gawa na AlInGaP yana ƙayyade makamashin bandgap, wanda kuma ya ayyana tsayin zango na fitar da haske, a wannan yanayin, amber/rawaya. Kayan ruwan tabarau da aka watsa suna watsa hasken, suna haifar da tsarin kallo mai faɗi, mafi daidaito idan aka kwatanta da ruwan tabarau mai tsabta.
12. Trends na Ci Gaba
Gabaɗayan yanayin a LED na nuna alama yana ci gaba zuwa mafi inganci (lumens da yawa kowace watt), wanda ke ba da damar fitar da haske iri ɗaya a ƙananan gudun wutar lantarki, rage amfani da wutar lantarki da samar da zafi. Hakanan ana mai da hankali kan inganta daidaiton launi da kwanciyar hankali akan zafin jiki da tsawon rai. Duk da yake kunshin hawa ta rami ya kasance sananne don ƙirƙira samfuri, haɗawa da hannu, da wasu aikace-aikacen masana'antu, kunshin na'urar hawa saman (SMD) suna ƙara rinjaye a cikin kera mai yawa, mai sarrafa kansa saboda ƙaramin girmansu da ƙaramin bayyanarsu. Fasahar kayan AlInGaP na asali ta balaga kuma tana ba da kyakkyawan aiki don launuka ja, orange, da amber.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |