Teburin Abubuwan Ciki
- 1. Bayyani Game da Samfurin
- 2. Zurfin Binciken Ma'auni na Fasaha
- 2.1 Matsakaicin Matsakaicin Ƙididdiga
- 2.2 Halayen Lantarki da Na Gani
- 3. Ƙayyadaddun Tsarin Rarrabawa
- 3.1 Rarrabawar Ƙarfin Hasken Fitila
- 3.2 Rarrabawar Tsawon Zangon Hasken da Ya Fi Rinjaye
- 4. Binciken Lanƙwan Ayyuka
- 5. Bayanin Injiniya da Kunshewa
- 5.1 Girman Bayyanannen Siffa
- 5.2 Ƙayyadaddun Kunshewa
- 6. Jagororin Solder da Haɗawa
- 6.1 Ajiya da Sarrafawa
- 6.2 Siffantar Igwa
- 6.3 Tsarin Solder
- 7. Shawarwarin Amfani
- 7.1 Da'irorin Amfani na Yau da Kullun
- 7.2 Abubuwan da Ake Yi la'akari da su a Zane
- 8. Kwatancen Fasaha da Bambance-bambance
- 9. Tambayoyin da Ake Yawan Yi (FAQ)
- 10. Misalin Amfani na Aiki
- 11. Ka'idar Aiki
- 12. Trends na Fasaha
1. Bayyani Game da Samfurin
Wannan takarda ta yi cikakken bayani game da ƙayyadaddun ƙayyadaddun fitilar LED mai diamita T-1 (5mm) ta cikin rami. An ƙera wannan kayan aiki don nuna matsayi da haskakawa a cikin fa'idodin aikace-aikacen lantarki. Babban fa'idodinsa sun haɗa da ƙarancin amfani da wutar lantarki, ingantaccen ingancin haske, da ginin da bai ƙunshi gubar ba, wanda ya dace da RoHS. Na'urar tana da launin ja mai watsawa ta amfani da fasahar AlInGaP, tana ba da siffar da ta shahara wacce ta dace da ƙirar ƙira da samarwa mai yawa.
Kasuwannin da aka yi niyya don wannan LED sun bambanta, sun haɗa da kayan aikin sadarwa, na'urorin kwamfuta, na'urorin lantarki na masu amfani, kayan aikin gida, da tsarin sarrafa masana'antu. An tallafa wa sassaucin ƙirarta ta hanyar samuwa a cikin rukunoni daban-daban na ƙarfin haske da kusurwar kallo na yau da kullun, wanda ke ba injiniyoyi damar zaɓar matakin haske da ya dace don bukatun aikace-aikacen su na musamman.
2. Zurfin Binciken Ma'auni na Fasaha
2.1 Matsakaicin Matsakaicin Ƙididdiga
Ba za a iya sarrafa na'urar fiye da waɗannan iyakokin ba don hana lalacewa ta dindindin. Manyan ƙididdiga sun haɗa da matsakaicin ɓarnar wutar lantarki na 72mW a yanayin zafin yanayi (TA) na 25°C. Halin yanzu na gaba na DC yana iyakance zuwa 30mA, yayin da mafi girman ƙarfin gaba na kololuwa na 90mA ya halatta a ƙarƙashin yanayin bugun jini (1/10 aikin aiki, faɗin bugun jini 0.1ms). An ƙayyade kewayon zafin aiki daga -30°C zuwa +85°C. Ma'auni mai mahimmanci shine ƙimar rage ƙarfin gaba, wanda shine 0.57 mA/°C a layi daga 50°C zuwa sama. Wannan yana nufin halin yanzu na ci gaba yana raguwa yayin da yanayin yanayi ya tashi sama da 50°C don sarrafa zafin haɗin gwiwa da tabbatar da amincin.
2.2 Halayen Lantarki da Na Gani
An auna a TA=25°C da daidaitaccen gwajin halin yanzu (IF) na 20mA, an ayyana ainihin aikin LED. Ƙarfin haske (Iv) yana da ƙimar al'ada na 180 millicandelas (mcd), tare da mafi ƙarancin 110 mcd da matsakaicin har zuwa 400 mcd dangane da lambar kwandon shara. Kusurwar kallo (2θ1/2), inda ƙarfin ya rabi ƙimar kan-axis, shine digiri 50, yana ba da katako mai faɗi matsakaici. Tsawon zangon fitarwa mai kololuwa (λP) shine 639 nm, kuma tsayin zangon da ya fi rinjaye (λd) ya bambanta daga 621 nm zuwa 642 nm, yana ayyana launin ja da ake gani. Ƙarfin lantarki na gaba (VF) yawanci 2.4V tare da matsakaicin 2.4V a 20mA. Halin yanzu na baya (IR) yana iyakance zuwa 100 μA a ƙarfin lantarki na baya (VR) na 5V, ko da yake ba a ƙera na'urar don aikin karkatar da baya ba.
3. Ƙayyadaddun Tsarin Rarrabawa
Don tabbatar da daidaiton launi da haske a cikin samarwa, ana rarraba LEDs zuwa kwandon shara. Ana amfani da manyan ma'auni biyu na rarrabawa:
3.1 Rarrabawar Ƙarfin Hasken Fitila
Ana rarraba LEDs bisa ga ƙarfin hasken da aka auna a 20mA. Lambobin kwandon shara sun bambanta daga F (110-140 mcd) zuwa K (310-400 mcd). Ana amfani da jurewar ±15% ga kowane iyakar kwandon shara.
3.2 Rarrabawar Tsawon Zangon Hasken da Ya Fi Rinjaye
Don daidaiton launi, ana rarraba LEDs ta tsayin zangon da suka fi rinjaye. Lambobin H29 zuwa H33 sun rufe kewayon daga 621.0 nm zuwa 642.0 nm a cikin matakai kusan 4nm. Jurewar kowane iyakar kwandon shara shine ±1 nm.
4. Binciken Lanƙwan Ayyuka
Yayin da aka ambaci takamaiman bayanan hoto a cikin takardar bayani (Fig. 1-6), madaidaitan lanƙwai na wannan nau'in na'ura suna nuna mahimman alaƙa. Lanƙwan halin yanzu na gaba da ƙarfin lantarki na gaba (I-V) yana nuna alaƙar alaƙar diode. Lanƙwan ƙarfin haske na dangi da halin yanzu na gaba yana nuna cewa fitarwar haske yana ƙaruwa a layi tare da halin yanzu a cikin kewayon aiki. Lanƙwan ƙarfin haske na dangi da yanayin yanayi yawanci yana nuna raguwar fitarwa yayin da zafin jiki ya karu, yana nuna mahimmancin sarrafa zafi. Lanƙwan rarraba bakan yana tsakiya a kusa da tsayin zangon kololuwa na 639 nm tare da rabin faɗin bakan kusan 20 nm.
5. Bayanin Injiniya da Kunshewa
5.1 Girman Bayyanannen Siffa
LED ya yi daidai da daidaitaccen fakitin T-1 (5mm) radial leaded. Manyan ma'auni sun haɗa da diamita na ruwan tabarau, tsayin gabaɗaya, da tazarar jagora. Jagororin suna fitowa daga fakitin tare da ƙayyadaddun tazara, kuma jurewar ±0.25mm ya shafi yawancin ma'auni. An ayyana matsakaicin resin a ƙarƙashin flange a matsayin 1.0mm. Anode (tabbatacce) jagora yawanci ana gane shi azaman mafi tsayin jagora.
5.2 Ƙayyadaddun Kunshewa
An yi fakitin LEDs don sarrafa girma da jigilar kaya. Daidaitaccen kwararar kunshewa shine: 1,000 guda a kowace jakar kunshewa mai hana tashin hankali; Jakuna 10 (10,000 pcs) a kowace akwati na ciki; Akwatuna na ciki 8 (80,000 pcs) a kowace babban akwati na waje. Ba a yarda da cikakkun fakitin ba sai don cikakken fakitin a cikin kayan jigilar kaya.
6. Jagororin Solder da Haɗawa
6.1 Ajiya da Sarrafawa
Ya kamata a adana LEDs a cikin yanayin da bai wuce 30°C da 70% zafi ba. Idan an cire su daga ainihin fakitin, ya kamata a yi amfani da su cikin watanni uku. Don ajiya mai tsawo, yi amfani da akwati mai rufewa tare da busasshiyar abu. Yi amfani da taka tsantsan na ESD: yi amfani da abin wuya na wuya, wuraren aiki, da ionizers don daidaita tsaye akan ruwan tabarau na filastik.
6.2 Siffantar Igwa
Dole ne a yi lanƙwasa na jagora a wani wuri aƙalla 3mm daga gindin ruwan tabarau na LED, a zafin daki, kuma kafin tsarin solder. Kada a yi amfani da gindin firam ɗin jagora azaman fulcrum. Yayin shigar da PCB, yi amfani da ƙaramin ƙarfin ƙarfi.
6.3 Tsarin Solder
Dole ne a kiyaye mafi ƙarancin tsabta na 3mm tsakanin wurin solder da gindin ruwan tabarau. Kada a nutsar da ruwan tabarau a cikin solder. Ana ba da shawarar yanayin:
Ƙarfe na Solder:Matsakaicin 350°C na 3 seconds matsakaici, tare da ƙarshen ba kusa da 2mm daga gindin ruwan tabarau ba.
Solder Wave:Pre-heat zuwa matsakaicin 100°C na 60s matsakaici, solder wave a matsakaicin 260°C na 5s matsakaici, tare da matakin solder ba ya fi 2mm daga gindin ruwan tabarau.
Infrared (IR) reflow solder bai dace da wannan fakitin ta cikin rami ba. Zafi mai yawa ko lokaci na iya lalata ruwan tabarau ko haifar da gazawa.
7. Shawarwarin Amfani
7.1 Da'irorin Amfani na Yau da Kullun
LEDs na'urori ne masu motsa halin yanzu. Don daidaiton haske, musamman lokacin haɗa LEDs da yawa a layi daya, yana dashawarar ƙarfidon amfani da resistor mai iyakance halin yanzu na jerin ga kowane LED (Circuit A). Ana hana motsa LEDs da yawa a layi daya kai tsaye daga tushen ƙarfin lantarki (Circuit B) saboda bambance-bambance a cikin ƙarfin lantarki na gaba na kowane LED (VF), wanda zai haifar da rarraba halin yanzu mara daidaituwa don haka haske mara daidaituwa.
7.2 Abubuwan da Ake Yi la'akari da su a Zane
Yi la'akari da faɗuwar ƙarfin lantarki na gaba da halin yanzu da ake so don ƙididdige ƙimar resistor na jerin da ya dace ta amfani da Dokar Ohm: R = (Vcc - VF) / IF. Yi la'akari da rage ƙarfin halin yanzu tare da yanayin yanayi idan yanayin aiki yana da zafi. Tabbatar da shimfidar PCB ta ba da damar mafi ƙarancin tsabtar da aka ba da shawarar tsakanin haɗin gwiwar solder da jikin LED. Wannan LED ya dace da alamun cikin gida da na waje, da kuma na'urorin lantarki na gabaɗaya, amma dole ne zane ya yi la'akari da rufewar muhalli idan ana amfani da shi a waje.
8. Kwatancen Fasaha da Bambance-bambance
Idan aka kwatanta da tsofaffin fasahohi, wannan LED ja na tushen AlInGaP yana ba da ingantaccen ingancin haske da ingantaccen aiki akan zafin jiki. Daidaitaccen fakitin T-1 yana tabbatar da haɗin kai mai faɗi tare da sawun PCB da soket na yanzu. Samun rukunoni masu ƙarfi da yawa yana ba da damar inganta farashi - zaɓar ƙananan kwandon shara don alamomin da ba su da mahimmanci da babban kwandon shara don aikace-aikacen da ke buƙatar ganuwa mafi girma. Daidaitawar RoHS shine babban bambanci ga samfuran da ke niyyar kasuwanni na duniya tare da ƙa'idodin muhalli masu tsauri.
9. Tambayoyin da Ake Yawan Yi (FAQ)
Q: Shin zan iya tuka wannan LED ba tare da resistor na jerin ba?
A: A'a. Yin amfani da LED kai tsaye daga tushen ƙarfin lantarki yana da yuwuwar wuce matsakaicin ƙimar halin yanzu, wanda zai haifar da gazawar nan take ko sauri. Resistor na jerin wajibi ne don daidaita halin yanzu.
Q: Menene bambanci tsakanin tsayin zangon kololuwa da tsayin zangon da ya fi rinjaye?
A: Tsawon zangon kololuwa (λP) shine tsawon zangon da ƙarfin hasken da aka fitar ya fi girma (639 nm). Tsawon zangon da ya fi rinjaye (λd) an samo shi daga daidaitattun launuka kuma yana wakiltar tsayin zangon guda ɗaya na hasken monochromatic wanda zai bayyana yana da launi ɗaya ga idon ɗan adam (621-642 nm). Tsawon zangon da ya fi rinjaye ya fi dacewa da fahimtar launi.
Q: Shin zan iya amfani da wannan LED don nuna ƙarfin lantarki na baya?
A: A'a. Na'urar tana da matsakaicin ƙimar ƙarfin lantarki na baya na 5V don gwajin zubar da ruwa kawai. Ba a ƙera shi don aiki a cikin karkatar da baya. Yin amfani da ƙarfin lantarki na baya a cikin da'ira na iya lalata shi.
Q: Ta yaya zan fassara lambar kwandon shara akan jakar?
A: Alamar jakar ta haɗa da lambobi don ƙarfin haske (misali, G, H) da tsayin zangon da ya fi rinjaye (misali, H31). Yi kwatancen waɗannan tare da teburin kwandon shara a sashe na 3 don sanin mafi ƙarancin garanti da matsakaicin ƙimar LEDs a cikin wannan jakar.
10. Misalin Amfani na Aiki
Yanayi:Zane na nuna alamar wutar lantarki don adaftan DC 12V.
Matakan Zane:
1. Zaɓi manufar halin yanzu na gaba (IF). Yin amfani da ƙimar al'ada na 20mA shine ma'auni.
2. Yi amfani da ƙimar ƙarfin lantarki na gaba na al'ada (VF) na 2.4V don lissafi.
3. Ƙididdigar resistor na jerin: R = (12V - 2.4V) / 0.020A = 480 Ohms. Mafi kusancin ƙimar E24 na yau da kullun shine 470 Ohms.
4. Ƙididdigar ainihin halin yanzu: I = (12V - 2.4V) / 470Ω ≈ 20.4 mA (mai aminci).
5. Ƙididdigar wutar lantarki na resistor: P = I² * R = (0.0204)² * 470 ≈ 0.195W. Daidaitaccen resistor 1/4W (0.25W) ya isa tare da gefe.
6. Zaɓi kwandon shara mai dacewa na ƙarfin haske. Don mai nuna alamar wutar lantarki mai sauƙi, ƙananan kwandon shara (misali, F ko G) yawanci ya isa kuma mai inganci.
7
. Operating Principle
A Light Emitting Diode (LED) is a semiconductor p-n junction diode. When a forward voltage exceeding the junction's built-in potential is applied, electrons from the n-region and holes from the p-region are injected across the junction. When these charge carriers recombine in the active region, energy is released in the form of photons (light). The specific wavelength (color) of the emitted light is determined by the bandgap energy of the semiconductor materials used—in this case, Aluminum Indium Gallium Phosphide (AlInGaP) for red light emission. The diffused lens encapsulates the semiconductor chip and serves to protect it, shape the beam (viewing angle), and diffuse the light for a more uniform appearance.
. Technology Trends
While through-hole LEDs remain vital for prototyping, repair, and certain applications requiring robust mechanical connections, the industry trend has strongly shifted towards surface-mount device (SMD) LEDs for high-volume automated assembly. SMD packages offer smaller footprints, lower profiles, and better suitability for reflow soldering. However, through-hole components like this T-1 LED continue to be relevant in educational settings, hobbyist projects, and applications where manual assembly or replacement is expected. Advances in materials like AlInGaP have significantly improved the efficiency and brightness of red LEDs compared to older technologies like GaAsP, allowing for lower current operation or higher light output. Future developments in this form factor may focus on further efficiency gains and expanded color offerings within the same mechanical package.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |