Table of Contents
- 1. Product Overview
- 1.1 Core Features
- 1.2 Target Applications
- 2. Technical Parameters: In-depth Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical and Optical Characteristics
- 3. Binning System Description
- 3.1 Luminous Intensity Binning
- 3.2 Hue (Chromaticity) Binning
- 4. Mechanical and Packaging Information
- 4.1 External Dimensions and Materials
- 4.2 Packaging Specifications
- 5. Assembly, Welding, and Operation Guide
- 5.1 Storage Conditions
- 5.2 Cleaning
- 5.3 Pin Forming and PCB Assembly
- 5.4 Soldering Recommendations
- 6. Application Design Considerations
- 6.1 Drive Circuit Design
- 6.2 Kariya daga Zubar da Wutar Lantarki (ESD)
- 6.3 Applicable Applications and Limitations
- 7. Performance Curves and Typical Characteristics
- 8. Technical Comparison and Differentiation
- 9. Frequently Asked Questions (Based on Technical Parameters)
- 9.1 What is the recommended operating current?
- 9.2 Yaya za a fassara lambobin rarrabawa?
- 9.3 Shin zan iya amfani da wannan LED ba tare da resistor na iyakancewar kwarara ba?
- 9.4 Madhumuni ya vipimo vya kupunguza mzigo ni nini?
- 10. Mifano ya Ubunifu na Matumizi
- 11. Technical Principle Introduction
- 12. Industry Trends and Background
1. Product Overview
LTW-R4NLDJDJH239 is a through-hole mount LED indicator designed specifically for Circuit Board Indicator (CBI) applications. It consists of a black plastic right-angle bracket (housing) combined with a white LED. This design aims to facilitate assembly onto a Printed Circuit Board (PCB). The product features low power consumption, high efficiency, and compliance with RoHS and lead-free requirements.
1.1 Core Features
- Designed to simplify circuit board assembly.
- The black housing enhances contrast, improving visibility.
- Low power consumption and high luminous efficiency.
- Lead-free product compliant with RoHS directive.
- LED uses InGaN technology, combined with a white diffusing lens, to emit white light.
1.2 Target Applications
- Computer systems and peripheral equipment.
- Communication equipment.
- Consumer Electronics.
- Industrial Control and Instrumentation.
2. Technical Parameters: In-depth Analysis
2.1 Absolute Maximum Ratings
All ratings are specified at an ambient temperature (TA) of 25°C. Exceeding these limits may cause permanent damage to the device.
- Power consumption:108 mW
- Peak forward current:100 mA (duty cycle ≤ 1/10, pulse width ≤ 10ms)
- DC forward current:30 mA
- Current derating:Linear derating from 30°C at a rate of 0.45 mA/°C.
- Operating Temperature Range:-40°C to +85°C
- Temperature Range for Storage:-40°C to +100°C
- Pin Soldering Temperature:Maximum 260°C for 5 seconds, measurement point 2.0mm from lamp body.
2.2 Electrical and Optical Characteristics
Key performance parameters are measured at TA=25°C and forward current (IF)=20 mA, unless otherwise specified.
- Luminous intensity (Iv):Typical value is 300 mcd, ranging from 140 mcd (min) to 520 mcd (max). Measurement includes a ±15% test tolerance.
- Viewing angle (2θ1/2):Horizontal (H) is 130 degrees, vertical (V) is 120 degrees. These are the off-axis angles at which the luminous intensity drops to half of the axial value.
- Chromaticity coordinates (x, y):Typical values are x=0.30, y=0.29, derived from the CIE 1931 chromaticity diagram.
- Forward voltage (VF):Typical value is 3.2V, ranging from 2.8V (min) to 3.6V (max) at IF=20mA.
- Reverse Current (IR):Maximum is 10 μA at a Reverse Voltage (VR) of 5V. Note: This device is not designed for reverse operation; this test condition is for characterization only.
3. Binning System Description
LEDs are sorted (binned) based on their measured luminous intensity and chromaticity to ensure consistency in applications.
3.1 Luminous Intensity Binning
Binning is defined by letter codes, indicating the minimum and maximum luminous intensity at IF=20mA. Each bin limit has a tolerance of ±15%.
- G:140 mcd (minimum) to 180 mcd (maximum)
- H:180 mcd to 240 mcd
- J:240 mcd to 310 mcd
- K:310 mcd to 400 mcd
- L:400 mcd to 520 mcd
Iv classification code is marked on each individual packaging bag.
3.2 Hue (Chromaticity) Binning
Hue is classified into different grades (e.g., B1, B2, C1, C2, D1, D2) based on specific quadrilateral areas defined by (x, y) coordinate boundaries on the CIE 1931 chromaticity diagram. The color coordinate measurement tolerance is ±0.01. The provided specification includes a table listing the exact coordinate boundaries for each hue grade, along with a reference CIE chromaticity diagram for visualization.
4. Mechanical and Packaging Information
4.1 External Dimensions and Materials
This product adopts a right-angle straight plug-in design. Key mechanical descriptions include:
- All dimensions are in millimeters (inches in parentheses).
- Unless otherwise specified, the standard tolerance is ±0.25mm (±0.010 inches).
- The bracket (housing) material is black plastic (PA9T).
- The LED light itself is white.
(Note: The specific dimensional drawings are referenced in the original PDF but are not reproduced here in text form. Please refer to the specification sheet for precise dimensions).
4.2 Packaging Specifications
LEDs are packaged in trays for easy handling and transportation. The exact tray dimensions and capacity are detailed in the packaging diagram of the original specification sheet.
5. Assembly, Welding, and Operation Guide
5.1 Storage Conditions
For optimal storage life, LEDs should be stored in an environment with a temperature not exceeding 30°C and a relative humidity not exceeding 70%. If removed from the original moisture-proof packaging, it is recommended to use them within three months. For long-term storage outside the original packaging bag, please store them in a sealed container with desiccant or in a nitrogen environment.
5.2 Cleaning
If cleaning is required, use alcohol-based solvents such as isopropanol. Avoid using other harsh chemicals.
5.3 Pin Forming and PCB Assembly
- Bend the pins at least 3mm away from the LED lens base. Do not use the base of the lead frame as a fulcrum.
- Pin forming must be performed at room temperature and在completed before the soldering process.
- When inserting into the PCB, use the minimum required clamping force to avoid applying excessive mechanical stress to the components.
5.4 Soldering Recommendations
Maintain a minimum distance of 2mm from the lens/mount base to the solder joint. Avoid immersing the lens/mount in the solder.
- Soldering iron:Maximum temperature 350°C, maximum time 3 seconds (one time only).
- Wave soldering:Maximum preheat temperature 120°C, maximum duration 100 seconds. Maximum solder wave temperature 260°C, maximum duration 5 seconds.
Warning:Excessive soldering temperature or duration may cause LED lens deformation or catastrophic failure.
6. Application Design Considerations
6.1 Drive Circuit Design
LED is a current-driven device. To ensure uniform brightness when using multiple LEDs, it is strongly recommended to drive each LED with an independent current-limiting resistor in series (Circuit Model A). It is not recommended to directly connect multiple LEDs in parallel (Circuit Model B), as slight differences in the forward voltage (Vf) characteristics between individual LEDs can lead to significant differences in current distribution, resulting in uneven brightness.
6.2 Kariya daga Zubar da Wutar Lantarki (ESD)
Wannan LED yana da saukin lalacewa ta hanyar fitar da lantarki na tashin hankali (ESD) ko ƙarfin wutar lantarki. Matakan rigakafin sun haɗa da:
- Operatoren sollten beim Umgang mit LEDs leitfähige Armbänder oder antistatische Handschuhe tragen.
- Alle Geräte, Werkzeuge und Arbeitsplätze müssen ordnungsgemäß geerdet sein.
- Verwenden Sie einen Ionisator, um elektrostatische Ladungen zu neutralisieren, die sich durch Handhabungsreibung auf der Oberfläche von Kunststofflinsen ansammeln können.
6.3 Applicable Applications and Limitations
This LED is suitable for indoor/outdoor signage and general indicator applications in common electronic equipment. Designers must ensure that operating conditions (current, temperature) remain within the absolute maximum ratings and recommended operating conditions specified in this document.
7. Performance Curves and Typical Characteristics
The original datasheet references the "Typical Electrical/Optical Characteristic Curves" section. These graphs typically illustrate the relationship between forward current and luminous intensity, forward voltage and temperature, and may also include spectral distribution. For detailed curve analysis, please refer to the graphical data in the official PDF, as it provides visual confirmation of performance trends under various conditions.
8. Technical Comparison and Differentiation
Although this independent specification sheet does not provide direct comparisons with other specific models, the key differentiating features of this product can be inferred from its specifications:
- Right-angle through-hole design:Provides a specific mounting orientation compared to vertical or surface-mount alternatives, suitable for side-view or space-constrained applications.
- Black housing:Offers higher contrast relative to the light-emitting lens, improving visibility under various lighting conditions.
- Wide viewing angle:A viewing angle of 130° (horizontal) x 120° (vertical) provides a broad visible range, suitable for applications where the indicator light may be viewed from off-axis positions.
- Comprehensive Binning:Detailed luminous intensity and chromaticity binning allow for tighter color and brightness matching in critical applications.
9. Frequently Asked Questions (Based on Technical Parameters)
9.1 What is the recommended operating current?
The typical test condition is 20mA. The absolute maximum rating for continuous DC current is 30mA. For long-term reliable operation, it is recommended to drive the LED at 20mA or below. If the ambient temperature exceeds 30°C, appropriate derating may be necessary.
9.2 Yaya za a fassara lambobin rarrabawa?
The letter code (G, H, J, K, L) on the package bag indicates the luminous intensity range. You must cross-reference it with the binning table in Section 7 of the datasheet to know the precise min/max mcd values for your batch. The chromaticity bin information is usually provided in the master package or batch file.
9.3 Shin zan iya amfani da wannan LED ba tare da resistor na iyakancewar kwarara ba?
A'a. Ba a ba da shawarar haɗa LED kai tsaye zuwa tushen ƙarfin lantarki ba, wannan yana iya lalata na'urar saboda wuce gona da iri na kwarara. Dole ne a haɗa resistor a jere, bisa ga ƙarfin lantarki mai tuƙi da halayen Vf na LED don saita madaidaicin kwarara mai gaba.
9.4 Madhumuni ya vipimo vya kupunguza mzigo ni nini?
The derating factor (0.45 mA/°C from 30°C) indicates the amount by which the maximum allowable continuous forward current must be reduced for each 1°C increase in ambient temperature. This is crucial for thermal management and ensuring device reliability at higher operating temperatures.
10. Mifano ya Ubunifu na Matumizi
Scene:Design a status indicator panel for an industrial controller. The panel requires multiple white power indicator lights that are visible from all angles on the assembly line.
Component Selection Rationale:LTW-R4NLDJDJH239 is selected because its right-angle through-hole design allows it to be mounted perpendicular to the PCB, making the light output parallel to the panel surface. The wide viewing angle ensures visibility for operators standing at different positions. The black housing increases contrast against the metal panel. The designer specified the manufacturer to supply "J" or "K" bins to ensure all indicators have a consistently bright visual appearance.
Circuit Implementation:Each LED is driven from the 5V supply rail through an independent 100Ω series resistor (approximately 18mA calculated at a typical Vf of 3.2V), implementing the recommended circuit model A. The PCB layout ensures a 2mm gap between the solder joint and the LED base. Wave soldering parameters are set within the datasheet limits.
11. Technical Principle Introduction
This LED is based on InGaN (Indium Gallium Nitride) semiconductor technology, which is commonly used in modern LEDs to produce white light. White light is typically generated by using a blue InGaN chip coated with a phosphor layer. The phosphor absorbs part of the blue light and re-emits it as yellow light. The remaining blue light combines with the broad-spectrum yellow phosphorescence to create the perception of white light. A diffuser lens above the chip is used to scatter the light, creating a more uniform appearance and widening the effective viewing angle.
12. Industry Trends and Background
Although through-hole LEDs like these remain crucial for many applications requiring robust mechanical mounting or hand soldering, the broader industry trend continues to shift towards Surface-Mount Device (SMD) packages to enable automated assembly, higher density, and lower-profile designs. However, through-hole components maintain advantages in certain scenarios: high-reliability applications where solder joint integrity is critical, prototyping, educational use, and situations requiring the specific mechanical form factor (such as right-angle mounting) offered by this product. As shown in this datasheet, the emphasis on RoHS compliance and lead-free soldering profiles reflects global environmental regulations that have now become standard across the electronics industry.
Detailed Explanation of LED Specification Terminology
Complete Explanation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Why It Is Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | The luminous flux emitted per watt of electrical energy, the higher the more energy-efficient. | Directly determines the energy efficiency grade and electricity cost of the luminaire. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determine if the lamp is bright enough. |
| Viewing Angle | ° (degrees), such as 120° | The angle at which light intensity drops to half, determining the beam's width. | Affects the illumination range and uniformity. |
| Color Temperature (CCT) | K (Kelvin), e.g., 2700K/6500K | The warmth or coolness of light color; lower values are yellowish/warm, higher values are whitish/cool. | Determines the lighting atmosphere and suitable application scenarios. |
| Color Rendering Index (CRI / Ra) | No unit, 0–100 | The ability of a light source to reproduce the true colors of objects, Ra≥80 is recommended. | Affects color fidelity, used in high-demand places such as shopping malls and art galleries. |
| Color Tolerance (SDCM) | MacAdam Ellipse Steps, e.g., "5-step" | Quantitative indicator of color consistency, smaller step value indicates better color consistency. | Ensure no color difference among luminaires from the same batch. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | The wavelength value corresponding to the color of a colored LED. | Determine the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | It shows the intensity distribution of light emitted by an LED across various wavelengths. | It affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbols | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage required to turn on an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf, and the voltage adds up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that allows the LED to emit light normally. | Constant current drive is commonly used, where the current determines brightness and lifespan. |
| Maximum Pulse Current (Pulse Current) | Ifp | Peak current that can be withstood in a short time, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled, otherwise overheating damage will occur. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | Reverse connection or voltage surge must be prevented in the circuit. |
| Thermal Resistance | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | A high thermal resistance requires a more robust heat dissipation design; otherwise, the junction temperature will increase. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), such as 1000V | Anti-static strike capability, the higher the value, the less susceptible to damage from static electricity. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures lead to lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for brightness to drop to 70% or 80% of its initial value. | Directly defines the "useful life" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | Percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam Ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Decline in material performance. | Degradation of packaging materials due to long-term high temperature. | May lead to decreased brightness, color shift, or open-circuit failure. |
IV. Encapsulation and Materials
| Terminology | Common Types | Popular Explanation | Characteristics and Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Material casing yang melindungi chip dan menyediakan antarmuka optik serta termal. | EMC tahan panas baik, biaya rendah; keramik pendinginan unggul, umur panjang. |
| Struktur chip | Frontside, Flip Chip | Chip Electrode Layout Method. | Flip-chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating | YAG, Silicate, Nitride | Coated on the blue LED chip, partially converted to yellow/red light, mixed to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Flat, Microlens, Total Internal Reflection | Optical structure on the encapsulation surface, controlling light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Binning
| Terminology | Grading Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Grading | Codes such as 2G, 2H | Grouped by brightness level, each group has a minimum/maximum lumen value. | Ensure uniform brightness for products within the same batch. |
| Voltage binning | Codes such as 6W, 6X | Grouped by forward voltage range. | Facilitates driver power matching and improves system efficiency. |
| Color Grading | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven colors within the same luminaire. |
| Color temperature binning | 2700K, 3000K, etc. | Grouped by color temperature, each group has a corresponding coordinate range. | To meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Terminology | Standard/Test | Popular Explanation | Meaning |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term illumination under constant temperature conditions, recording brightness attenuation data. | Used to estimate LED lifetime (combined with TM-21). |
| TM-21 | Standard for Life Projection | Projecting the lifespan under actual use conditions based on LM-80 data. | Providing scientific lifespan prediction. |
| IESNA standard | Illuminating Engineering Society Standards | Covers optical, electrical, and thermal test methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental certification | Ensure the product does not contain harmful substances (e.g., lead, mercury). | Conditions for access to the international market. |
| ENERGY STAR / DLC | Energy Efficiency Certification | Energy efficiency and performance certification for lighting products. | Yawan da ake amfani da shi a cikin sayayyar gwamnati da ayyukan tallafi, don haɓaka gasar kasuwa. |