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Takardar Bayanin Fasaha na LED Fari da Kayan Ceramic 3535 - Girman 3.45x3.45x2.20mm - Ƙarfin Lantarki 2.6-3.4V - Launi Fari - Ƙarfin Wutar Har zuwa 6.8W

Cikakken bayanin fasaha na babban ƙarfin LED fari da kayan ceramic, wanda ya haɗa da halayen lantarki, ma'auni na gani, girmamin injiniya, da jagororin aikace-aikace.
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Murfin Takardar PDF - Takardar Bayanin Fasaha na LED Fari da Kayan Ceramic 3535 - Girman 3.45x3.45x2.20mm - Ƙarfin Lantarki 2.6-3.4V - Launi Fari - Ƙarfin Wutar Har zuwa 6.8W

Teburin Abubuwan Ciki

1. Bayanin Samfura

Wannan takardar fasaha tana cikakken bayani game da ƙayyadaddun bayanai na babban ƙarfin LED fari wanda aka ƙera don aikace-aikacen haske masu ƙarfi. LED ɗin yana amfani da kayan ceramic don ingantaccen sarrafa zafi da dogon lokacin aminci, yana sa ya dace da yawancin amfani na masana'antu da na kasuwanci.

1.1 Bayanin Gabaɗaya

Ana samar da hasken fari ta hanyar haɗa ƙwayar semiconductor mai shuɗi da kayan phosphor. Za a iya daidaita bakan hasken da aka fitar a cikin nau'ikan zafin launin fari daban-daban. Kayan jikin yana da ƙanƙanta, tare da girma na 3.45mm a tsayi, 3.45mm a faɗi, da tsayi na 2.20mm, yana sauƙaƙe haɗawa cikin ƙirar da ke da ƙaramin sarari.

1.2 Fitattun Siffofi

1.3 Aikace-aikacen Manufa

Haɗin fitowar haske mai ƙarfi, aminci, da ƙanƙanar girma sun sa wannan LED ya dace da ɗimbin sassan haske:

2. Bincike Mai zurfi na Ma'auni na Fasaha

2.1 Halayen Lantarki-Gani

Ana ƙayyade duk ma'auni a zafin maɓallin solder (Ts) na 25°C, yana ba da daidaitaccen tushe don kwatanta.

2.2 Ma'auni na Lantarki da Cikakkun Ƙididdiga

Waɗannan ƙididdiga suna ayyana iyakokin aiki waɗanda ba dole ba ne a wuce don tabbatar da amincin na'urar da hana lalacewa ta dindindin.

2.3 Halayen Thermal

Rage zafi mai tasiri yana da mahimmanci ga aikin LED da rayuwa.

3. Bayanin Tsarin Binning

Don tabbatar da daidaito a cikin tsarin haske, ana rarraba LED bayan ƙirƙira bisa ga mahimman ma'auni.

3.1 Zazzabin Launi (CCT) Binning

Iyalin samfurin ya rufe cikakken bakan hasken fari. Kowace bambance-bambancen samfur yayi daidai da takamaiman CCT na al'ada: 2700K, 3000K, 3500K, 4000K, 4500K, 5000K, 5700K, 6000K, da 6500K. Wannan yana ba da damar zaɓi daidai don aikace-aikacen da daidaiton launi yake da mahimmanci, kamar a cikin kayan aikin LED da yawa ko a cikin nau'ikan samarwa daban-daban.

Ana bin flux a daidaitattun gwajin gwaji. Misali, samfurin zai iya tabbatar da samar da tsakanin lumens 170 zuwa 200 lokacin da aka tuƙa shi a 350mA. Wannan binning yana tabbatar da matakan fitar da haske mai tsinkaya, yana ba masu ƙira damar ƙididdige adadin LED da ake buƙata don cimma manufar flux mai haske don samfurinsu daidai.

3.3 Ƙarfin Lantarki na Gaba (V

) RangeFDuk da yake ba a raba su a fili zuwa kwandon keɓe a cikin wannan takardar ba, ƙayyadaddun V

kewayon 2.6V zuwa 3.4V a 350mA shi kansa nau'in rarrabawar lantarki ne. Don ƙira ta amfani da LED a jere, yana da mahimmanci a yi la'akari da bambancin faɗuwar ƙarfin lantarki. Haɗin layi yana buƙatar kulawa da raba halin yanzu saboda yuwuwar VF4. Bincike na Lanƙwasa AikiF mismatches.

Fahimtar halayen LED a ƙarƙashin yanayi daban-daban yana da mahimmanci don ƙirar tsarin ƙarfi.

4.1 Halayen Current-Voltage (IV)

Lanƙwasa IV ba ta da layi, al'ada na diode. Ƙarfin lantarki na gaba yana ƙaruwa da halin yanzu. Yin aiki a ƙarshen madaidaicin halin yanzu (misali, 700mA vs. 350mA) zai haifar da mafi girma V

, yana ƙara shigar da wutar lantarki da kayan aikin zafi. Dole ne a ƙera hanyoyin direba don ɗaukar wannan kewayon ƙarfin lantarki.F4.2 Luminous Flux vs. Forward Current

Fitar da haske gabaɗaya yana ƙaruwa tare da halin yanzu na tuƙi, amma alaƙar ba cikakkiyar layi ba ce. Inganci (lumens kowace watt) sau da yawa yana kololuwa a matsakaicin halin yanzu kuma yana raguwa a manyan igiyoyin ruwa saboda raguwar inganci, wani abu ne da cike ingancin ƙididdiga na ciki ya faɗi. Saboda haka, tuƙi a 700mA bazai haifar da ninki biyu na flux na 350mA ba, kamar yadda teburan ma'auni suka nuna.

4.3 Tasirin Thermal akan Aiki

Aikin LED yana dogara sosai da zafin jiki. Yayin da zafin mahadar (T

) ya tashi:jLuminous Flux Yana Ragewa

5.1 Girman Kunshin da Zane-zane

LED yana da ƙafar murabba'i na 3.45mm x 3.45mm tare da tsayin al'ada na 2.20mm. Cikakkun zane-zane yawanci suna nuna saman, gefe, da ra'ayoyin ƙasa tare da mahimman girma kamar girman gindi (misali, 1.30mm x 0.85mm), tazarar gindi, da ƙimar gabaɗaya (gabaɗaya ±0.2mm). Waɗannan girma suna da mahimmanci don ƙirar ƙirar ƙasa na PCB (ƙafar ƙafa) don tabbatar da ingantaccen solder da daidaitawa.

Ƙasan kunshin yana fasalta gindin solder na ƙarfe guda biyu. Gindi ɗaya yana haɗe da lantarki zuwa anode (tabbatacce tasha), ɗayan kuma zuwa cathode (mara kyau tasha). Yawanci ana yiwa alama polarity a saman ko ƙasan abin, misali, tare da alamar nuna cathode (kamar notch, ɗigo, ko kusurwar kusurwa). Dole ne a kiyaye daidaitaccen polarity yayin haɗa PCB don tabbatar da aikin LED.

6. Jagororin Solder da Haɗawa

6.1 Umarnin Solder Reflow na SMT

An ƙera wannan LED don hanyoyin solder reflow mara gubar (Pb-free). Ana ba da shawarar daidaitaccen bayanin martaba tare da matsakaicin zafin jiki bai wuce 260°C ba. Kayan kunshin ceramic na iya jure wa waɗannan yanayin zafi. Manyan matakan martaba sun haɗa da preheat (ramp-up don kunna flux), jiƙa thermal (don daidaita zafin allon), reflow (inda solder ya narke, matsakaicin zafi na dakika 20-40), da sanyaya mai sarrafawa. Yana da mahimmanci a bi shawarwarin martaba don guje wa girgiza thermal ko lahani na haɗin gwiwa.

6.2 Yanayin Sarrafawa da Ajiya

Sakamakon matakin MSL 1, ba a buƙatar busasshen shiryawa don ajiya. Duk da haka, ya kamata a ɗauki matakan kariya na ESD (zubar da wutar lantarki) yayin sarrafawa, saboda guntun semiconductor yana da hankali ga wutar lantarki. Yi amfani da tashoshi na aiki da takalmin gyaran kafa. Guji matsin lamba na injiniya akan kunshin, musamman a yankin ruwan tabarau / dome idan akwai. Ajiye a cikin tsaftataccen muhalli, bushewa.

7. Bayanin Kunshin da Oda

7.1 Ƙayyadaddun Kunshin

Ana isar da LED ɗin a cikin daidaitaccen kunshin masana'antu don haɗawa ta atomatik:

Tef ɗin Mai ɗaukar Kaya

: Tef ɗin filastik da ke riƙe da LED ɗaiɗai a cikin aljihu. Girman aljihun tef ɗin, tsayi, da faɗin tef ɗin gabaɗaya an ƙayyade su don dacewa da daidaitattun tsarin ciyarwa.

8. Shawarwarin Aikace-aikace

8.1 Yanayin Aikace-aikace na Al'ada

Dangane da ƙayyadaddun sa, wannan LED ya yi fice a:

Hasken Ciki Mai Dogaro Mai Ƙarfi

: Fitilun ƙasa na ofis da hasken yanayin otal inda dogon rayuwa da daidaiton launi suka fi mahimmanci.

Mahaɗin Thermal

: Yi amfani da PCB mai watsa zafi (kamar ƙarfe-core ko FR4 tare da ramukan zafi) kuma a yi amfani da man zafi ko gindi tsakanin kunshin LED da heatsink don rage juriya thermal.

Mafi Kyawun Hanyar Thermal

: Ceramic (sau da yawa aluminum oxide ko aluminum nitride) yana da watsa zafi sau da yawa mafi girma fiye da abubuwan ƙirar filastik. Wannan kai tsaye yana fassara zuwa ƙananan zafin mahadar a cikin wutar lantarki iri ɗaya, yana haifar da mafi girma dorewar fitar da haske da dogon rayuwa da aka tsara (L70/B50).

A: Rayuwar LED yawanci ana bayyana shi azaman lokacin da hasken haske ya ragu zuwa 70% na fitowar farko (L70). Duk da yake ba a bayyana shi a fili a cikin wannan takardar bayanan ba, LED tare da kayan ceramic da ingantaccen sarrafa zafi sau da yawa sun wuce sa'o'i 50,000 zuwa L70 ƙarƙashin shawarwarin aiki da aka ba da shawarar.

Q: Zan iya tuƙa wannan LED tare da tushen ƙarfin lantarki?
A: An ƙarfafa shi sosai. LED na'urori ne masu aikin halin yanzu. Ƙananan canji a cikin ƙarfin lantarki na gaba (saboda zafin jiki ko bambancin kwandon) na iya haifar da babban canji a cikin halin yanzu, yana iya haifar da guduwar thermal. Koyaushe yi amfani da direba mai ci gaba.

Q: Ta yaya kusurwar kallon digiri 120 ke shafar ƙirar gani na?
A: Yana ba da faɗin "ɗanyen" katako sosai. Idan ana buƙatar katako mai kunkuntar (misali, don fitilun haske), kuna buƙatar amfani da ruwan tabarau mai daidaitawa ko mai nuni. Faɗin kusurwa yana da amfani ga aikace-aikacen da ke buƙatar haske mai daidaito, watsawa ba tare da wurare masu zafi ba.

Q: Akwai lanƙwasa rage ƙima don yin aiki a manyan yanayin zafi?
A: Duk da yake ba a ba da takamaiman lanƙwasa a nan ba, cikakkun ƙididdiga da bayanan juriya thermal suna ba da damar lissafin. Matsakaicin izinin zafin mahadar (sau da yawa 150°C) bai kamata a wuce ba. Ta amfani da dabarar T

= T
+ (Pj* RsθJ-SD), zaku iya ƙididdige matsakaicin izinin wutar lantarki don takamaiman zafin maɓalli, wanda yanayin yanayi da heatsinking suke tasiri.11. Amfani da Ayyuka na AikiNazarin Case: Babban Ƙarfin Kasuwanci Mai Ƙarfi

Mai kera yana ƙira fitilun ƙasa mai rami don rufin ofis. Suna amfani da 6 daga cikin waɗannan LED ɗin ceramic akan PCB na ƙarfe-core (MCPCB). Kowane LED ana tuka shi a 500mA ta hanyar direba mai ci gaba mai inganci. Kunshin ceramic yana canja wurin zafi yadda ya kamata zuwa MCPCB, wanda shi kansa an haɗa shi da ginin aluminum na hasken wuta wanda ke aiki azaman heatsink. Wannan yana kiyaye yanayin zafi na mahadar ƙasa, yana tabbatar da tsayayyen fitar da haske (>100 lumens kowace watt tsarin inganci) da kiyaye daidaiton launi tsawon rayuwar sa'o'i 50,000, yana cika m ƙa'idodin garanti na kasuwanci.

Nazarin Case: Dorewar Hasken Wankin Bangon Waje
Don haskaka facade ginin, kayan aikin layi sun haɗa da LED da yawa da aka tsara tare da tashar aluminum da aka fitar. Juriyar kayan ceramic ga danshi da radiation UV yana da mahimmanci don dorewar waje. Faɗin katakon digiri 120 yana da kyau don ƙirar santsi, ci gaba da wankin haske har zuwa saman bango. Babban matsakaicin ƙimar halin yanzu yana ba mai ƙira damar rage adadin LED a kowace mita yayin kiyaye haske mai girma, rage adadin abu da farashi.

12. Gabatarwar Ƙa'idar Aiki
LED fari tushen haske ne na ƙwaƙƙwaran jiki wanda ke canza makamashin lantarki kai tsaye zuwa hasken gani ta hanyar electroluminescence. Babban abu shine guntun semiconductor, yawanci an yi shi da indium gallium nitride (InGaN), wanda ke fitar da hasken shuɗi lokacin da aka yi amfani da halin yanzu na gaba a kan mahadarsa p-n. Don ƙirar hasken fari, an rufe guntun shuɗi da Layer na phosphor rawaya (ko cakuda ja da kore). Wani ɓangare na hasken shuɗi yana sha da phosphors, wanda sai ya sake fitar da haske a tsayin daka, rawaya tsayi. Idon ɗan adam yana ganin cakuda sauran hasken shuɗi kai tsaye da canjin hasken rawaya a matsayin fari. Takamaiman rabo na shuɗi zuwa fitowar rawaya yana ƙayyade zazzabin launi mai alaƙa (CCT) na hasken fari. Substrate ɗin ceramic yana aiki duka biyun dandalin haɗin lantarki na guntun da kuma babban hanyar zubar da zafi.

13. Trends na Masana'antu

Masana'antar LED tana ci gaba da haɓaka, tare da wasu mahimman abubuwan da ke tasiri samfura kamar wannan LED ceramic:

Tura Iyakokin Ingantaccen Aiki

: Bincike ya mayar da hankali kan rage raguwar inganci a manyan igiyoyin ruwa da inganta ingancin jujjuyawar phosphor don cimma mafi girma lumens kowace watt (lm/W), rage amfani da makamashi don fitar da haske iri ɗaya.

Kalmomin Ƙayyadaddun LED

Cikakken bayanin kalmomin fasaha na LED

Aikin Hasken Wutar Lantarki

Kalma Naúrar/Wakilci Bayanin Sauri Me yasa yake da muhimmanci
Ingancin Hasken Wuta lm/W (lumen kowace watt) Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki.
Gudun Hasken Wuta lm (lumen) Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". Yana ƙayyade ko hasken yana da haske sosai.
Kusurwar Dubawa ° (digiri), misali 120° Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. Yana shafar kewar haskakawa da daidaito.
Zafin Launi (CCT) K (Kelvin), misali 2700K/6500K Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. Yana ƙayyade yanayin haskakawa da yanayin da suka dace.
CI / Ra Ba naúrar, 0–100 Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi.
SDCM Matakan ellipse MacAdam, misali "5-mataki" Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya.
Matsakaicin Tsawon Raɗaɗin Hasken nm (nanomita), misali 620nm (ja) Tsawon raɗaɗin haske daidai da launin LED masu launi. Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya.
Rarraba Bakan Hasken Layin tsawon raɗaɗi da ƙarfi Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. Yana shafar ba da launi da ingancin launi.

Ma'auni na Lantarki

Kalma Alamar Bayanin Sauri Abubuwan ƙira
Ƙarfin lantarki na gaba Vf Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere.
Ƙarfin lantarki na gaba If Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai.
Matsakaicin Ƙarfin lantarki na bugun jini Ifp Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa.
Ƙarfin lantarki na baya Vr Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki.
Juriya na zafi Rth (°C/W) Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi.
Rigakafin ESD V (HBM), misali 1000V Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali.

Gudanar da Zafi & Amincewa

Kalma Ma'aunin maɓalli Bayanin Sauri Tasiri
Zazzabin Haɗin gwiwa Tj (°C) Ainihin yanayin aiki a cikin guntun LED. Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi.
Ragewar Lumen L70 / L80 (sa'o'i) Lokacin da haske ya ragu zuwa 70% ko 80% na farko. Kai tsaye yana ayyana "tsawon sabis" na LED.
Kula da Lumen % (misali 70%) Kashi na hasken da aka riƙe bayan lokaci. Yana nuna riƙon haske akan amfani na dogon lokaci.
Canjin Launi Δu′v′ ko ellipse MacAdam Matsakaicin canjin launi yayin amfani. Yana shafar daidaiton launi a cikin yanayin haskakawa.
Tsufa na Zafi Lalacewar kayan aiki Lalacewa saboda yanayin zafi na dogon lokaci. Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye.

Tufafi & Kayan Aiki

Kalma Nau'ikan gama gari Bayanin Sauri Siffofi & Aikace-aikace
Nau'in Kunshin EMC, PPA, Yumbu Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai.
Tsarin Guntu Gaba, Guntu Juyawa Tsarin na'urorin lantarki na guntu. Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi.
Rufin Phosphor YAG, Silicate, Nitride Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. Phosphor daban-daban suna shafar inganci, CCT, da CRI.
Ruwan tabarau/Optics Lefi, Microlens, TIR Tsarin gani a saman yana sarrafa rarraba haske. Yana ƙayyade kusurwar dubawa da layin rarraba haske.

Kula da Inganci & Rarraba

Kalma Abun rarraba Bayanin Sauri Manufa
Kwalin Gudun Hasken Lambar misali 2G, 2H An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. Yana tabbatar da daidaiton haske a cikin jeri ɗaya.
Kwalin Ƙarfin lantarki Lambar misali 6W, 6X An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin.
Kwalin Launi Ellipse MacAdam 5-mataki An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin.
Kwalin CCT 2700K, 3000K da sauransu An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. Yana cika buƙatun CCT na yanayi daban-daban.

Gwaji & Takaddun Shaida

Kalma Matsakaicin/Gwaji Bayanin Sauri Muhimmanci
LM-80 Gwajin kula da lumen Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. Ana amfani dashi don kimanta rayuwar LED (tare da TM-21).
TM-21 Matsakaicin kimanta rayuwa Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. Yana ba da hasashen kimiyya na rayuwa.
IESNA Ƙungiyar Injiniyoyin Haskakawa Yana rufe hanyoyin gwajin gani, lantarki, zafi. Tushen gwaji da masana'antu suka amince.
RoHS / REACH Tabbatarwar muhalli Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). Bukatar shiga kasuwa a duniya.
ENERGY STAR / DLC Tabbatarwar ingancin kuzari Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa.