Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 1.1 Bayani Gabaɗaya
- 1.2 Fasaloli
- 1.3 Aikace-aikace
- 2. Nazarin Sigogin Fasaha
- 2.1 Halayen Lantarki da Gani
- 2.2 Matsayin Ƙarfin Aiki
- 3. Tsarin Rarrabuwa
- 3.1 Rarrabuwar Ƙarfin Gaba
- 3.2 Rarrabuwar Ƙarfin Haske
- 3.3 Rarrabuwar Launi
- 4. Lanon Aiki
- 4.1 Ƙarfin Gaba vs Gudun Gaba
- 4.2 Gudun Gaba vs Ƙarfin Haske Yanayi
- 4.3 Tasirin Zazzabi
- 4.4 Gudun Gaba vs Tsawon Kalaman Girman Haske
- 4.5 Ƙarfin Haske Yanayi vs Tsawon Kalaman
- 4.6 Tsarin Rarraba Haske
- 5. Injiniya da Marufi
- 5.1 Girman Fakitin
- 5.2 Tsarin Tallace
- 5.3 Alamar Polarity
- 6. Jagorar Tallace da Haɗawa
- 6.1 Bayanin SMT Reflow Tallace
- 6.2 Tallace da Hannu
- 6.3 Gyarawa
- 6.4 Kari
- 7. Bayani kan Marufi da Oda
- 7.1 Bayani na Marufi
- 7.2 Girman Tef da Sifa
- 7.3 Bayani na Lakabi
- 7.4 Marufi Mai Karewa daga Damshi
- 7.5 Akwatin Katako
- 8. Gwajin Aminci
- 8.1 Abubuwan Gwaji da Yanayi
- 8.2 Ma'aunin Rashin aiki
- 9. Bayanin Aikace-aikace
- 9.1 Zane na Zazzabi
- 9.2 Zane na Circuit
- 9.3 Kari na Muhalli
- 10. Ajiya da Sarrafa
- 10.1 Yanayin Ajiya
- 10.2 Gasa
- 10.3 Kariya daga ESD
- 11. Ka'idojin Aiki
- 12. Tambayoyi na Gama-gari
- Kalmomin Ƙayyadaddun LED
- Aikin Hasken Wutar Lantarki
- Ma'auni na Lantarki
- Gudanar da Zafi & Amincewa
- Tufafi & Kayan Aiki
- Kula da Inganci & Rarraba
- Gwaji & Takaddun Shaida
1. Bayanin Samfur
1.1 Bayani Gabaɗaya
Wannan farar LED an yi ta ne ta amfani da chip mai shuɗi da kuma fasahar canza phosphor. Girman fakitin shine 1.6mm × 0.8mm × 0.7mm, yana dacewa da aikace-aikacen SMD masu ƙarami. LED ɗin yana fitar da farar haske ta hanyar haɗakar hasken chip mai shuɗi da phosphor rawaya, yana ba da haske mai inganci.
1.2 Fasaloli
- Kusan kusurwar kallo mai faɗi na 140°.
- Ya dace da duk matakan haɗawa SMT da tafiyar tallace.
- Matsayin damshin ruwa: Mataki 3 bisa ga JEDEC.
- Ya bi ka'idar RoHS.
1.3 Aikace-aikace
- Alamun gani.
- Maɓallai, alamomi, da nuni.
- Kayan lantarki na gida.
- Nuni na gabaɗaya.
2. Nazarin Sigogin Fasaha
2.1 Halayen Lantarki da Gani
Halayen lantarki da gani an bayyana su ne a Ts=25°C tare da IF=20mA sai dai idan an faɗi akasin haka. Ƙarfin gaba (VF) an yi rarrabuwa daga G1 (2.8-2.9V) zuwa J1 (3.4-3.5V), tare da ƙimar yau da kullun kusan 3.0V a 20mA. Ƙarfin haske (IV) yana daga 600 zuwa 1100 mcd gwargwadon lambar rarrabuwa. Kusurwar kallo shine 140° (rabin kusurwa). Gudun baya yana ƙasa da 10µA a VR=5V. Matsa-in zafi daga haɗaɗɗiyar zuwa wurin tallace shine 450°C/W.
2.2 Matsayin Ƙarfin Aiki
| Sigina | Alama | Matsayi | Na'urar |
|---|---|---|---|
| Rarraba Wutar Lantarki | Pd | 105 | mW |
| Gudun Gaba | IF | 30 | mA |
| Gudun Gaba Mafi Girma (Na bugu) | IFP | 60 | mA |
| Ragewar wutar lantarki (HBM) | ESD | 1000 | V |
| Zazzabi na Aiki | Topr | -40 ~ +85 | °C |
| Zazzabi na Ajiya | Tstg | -40 ~ +85 | °C |
| Zazzabi na Haɗaɗɗiya | Tj | 95 | °C |
Ketare waɗannan matakan na iya haifar da lalacewa ta dindindin. Ana buƙatar samun ingantaccen rarraba zafi don kiyaye zazzabin haɗaɗɗiya ƙasa da iyakar.
3. Tsarin Rarrabuwa
3.1 Rarrabuwar Ƙarfin Gaba
An raba ƙarfin gaba zuwa rukunnai a IF=20mA. Rukunnan sun rufe daga 2.8V zuwa 3.5V tare da ƙaruwar 0.1V. Rukunnan yau da kullun sune G1 (2.8-2.9V), G2 (2.9-3.0V), H1 (3.0-3.1V), H2 (3.1-3.2V), I1 (3.2-3.3V), I2 (3.3-3.4V), J1 (3.4-3.5V).
3.2 Rarrabuwar Ƙarfin Haske
An raba ƙarfin haske daga 600 zuwa 1100 mcd. Rukunnan gama gari sun haɗa da 1BF (600-650 mcd), 1BG (650-700 mcd), 1BH (700-750 mcd), 1BI (750-800 mcd), 1BJ (800-850 mcd), 1BK (850-900 mcd), 1FA (900-950 mcd), 1FB (950-1000 mcd), LC1 (1000-1050 mcd), LC2 (1050-1100 mcd).
3.3 Rarrabuwar Launi
LED ɗin kuma an raba shi ta hanyar daidaitawar launi a cikin zane CIE 1931. Rukunnan kamar B11, B12, B21, B22, B51, K21, K31 suna ba da daidaiton launi tsakanin sassa. Kowanne rukuni yana wakiltar yanki mai kusurwoyi huɗu tare da takamaiman x, y daidaitawa. Misali, rukuni B11 yana da daidaitawa: (0.2423,0.2225), (0.2385,0.2244), (0.2449,0.2344), (0.2487,0.2325).
4. Lanon Aiki
4.1 Ƙarfin Gaba vs Gudun Gaba
Hoto na 1-7 yana nuna ƙarfin gaba yana ƙaruwa da gudun gaba. A yau da kullun 20mA, VF yana kusa da 3.0V ga rukuni H1.
4.2 Gudun Gaba vs Ƙarfin Haske Yanayi
Ƙarfin haske yana tashi tare da gudun gaba kamar yadda aka nuna a Hoto na 1-8. Yana kusan madaidaiciya har zuwa 30mA.
4.3 Tasirin Zazzabi
Hotuna na 1-9 da 1-10 sun nuna cewa zazzabin fil ɗin yana shafar duka ƙarfin haske da gudun gaba. Zazzabi mai girma yana rage fitowar haske kuma yana ƙara ƙarfin gaba.
4.4 Gudun Gaba vs Tsawon Kalaman Girman Haske
Hoto na 1-11 yana nuna tsawon kalaman girman haske yana canzawa kaɗan da gudun gaba. A 25°C, tsawon kalaman yana tsayayye a kan kewayon aiki.
4.5 Ƙarfin Haske Yanayi vs Tsawon Kalaman
Hoto na 1-12 yana ba da rarraba nau'in. Siffar farar LED tana da kololuwar shuɗi a kusan 450-460nm da faffadan fitowar phosphor rawaya.
4.6 Tsarin Rarraba Haske
Tsarin rarraba haske a Hoto na 1-13 yana nuna rarraba lambertian mai faɗi tare da rabin kusurwa na 140°. Wannan yana tabbatar da yaɗuwar haske daidai.
5. Injiniya da Marufi
5.1 Girman Fakitin
Fakitin yana auna 1.6mm (Tsawon) × 0.8mm (Faɗi) × 0.7mm (Tsayi). Hannun sama yana nuna wurin chip ɗin LED. Hannun gefe yana nuna kauri. Hannun ƙasa yana nuna faifai biyu: faifai 1 (cathode) da faifai 2 (anode). Akwai alamar polarity a ƙasa.
5.2 Tsarin Tallace
Ana ba da faifan tallace da aka ba da shawara a Hoto na 1-5. Kowanne faifai yana da girman 0.8mm × 0.8mm tare da tazarar 0.8mm. Jimillar sawun faifan shine 2.4mm a tsawon.
5.3 Alamar Polarity
Alamar polarity tana nuna gefen cathode. Tabbatar da daidaitaccen jagora yayin haɗawa don gujewa juyar da baya.
6. Jagorar Tallace da Haɗawa
6.1 Bayanin SMT Reflow Tallace
Bayani da aka ba da shawarar na reflow:
- Matsakaicin tashi: max 3°C/s daga Tsmin (150°C) zuwa Tsmax (200°C).
- Lokacin riga-kafi: daƙiƙa 60-120 tsakanin 150-200°C.
- Lokaci sama da 217°C: max daƙiƙa 60.
- Matsakaicin zazzabi: 260°C, max daƙiƙa 10.
- Matsakaicin sanyaya: max 6°C/s.
- Jimillar lokaci daga 25°C zuwa koli: max mintuna 8.
Ba za a yi reflow tallace fiye da sau biyu ba. Idan akwai fiye da awanni 24 tsakanin tallace, ana buƙatar gasawa.
6.2 Tallace da Hannu
Lokacin yin tallace da hannu, yi amfani da zazzabin ƙarfe ƙasa da 300°C na ƙasa da daƙiƙa 3. An yarda da tallace da hannu sau ɗaya kawai.
6.3 Gyarawa
Ba a ba da shawarar gyara bayan tallace ba. Idan ba za a iya kaucewa ba, yi amfani da ƙarfe mai kai biyu kuma tabbatar da halayen LED.
6.4 Kari
Kada a sanya LED a kan PCB mai lankwasa. Ka guji matsawar injiniya ko sanyaya da sauri bayan tallace.
7. Bayani kan Marufi da Oda
7.1 Bayani na Marufi
Ana kunsa LEDs a cikin tef da sifa: guda 4000 a kowanne sifa.
7.2 Girman Tef da Sifa
Nisan tef 8mm, tazarar 4mm. Diamita na waje na sifa 178mm, diamita na cibiya 60mm. Ana ba da cikakkun girma a Hotuna na 2-1 da 2-2.
7.3 Bayani na Lakabi
Kowanne sifa yana ɗauke da lakabi da lambar kayan aiki, lambar bayani, lambar rukuni, lambar rarrabuwa (haske, launi, ƙarfin lantarki), lambar tsawon kalaman, yawa, da kwanan wata.
7.4 Marufi Mai Karewa daga Damshi
Ana rufe sifofi a cikin jaka mai kare damshi tare da busasshiyar kayan da kuma nuna damshi. Bi sarrafa MSL3.
7.5 Akwatin Katako
Ana kunsa sifofi a cikin akwatunan katako don jigilar kaya.
8. Gwajin Aminci
8.1 Abubuwan Gwaji da Yanayi
| Gwaji | Yanayi | Lokaci | Samfuri | Karɓa/Kin karɓa |
|---|---|---|---|---|
| Reflow | 260°C, daƙiƙa 10 | sau 2 | 22 | 0/1 |
| Zagayowar Zazzabi | -40°C zuwa 100°C | zagayowa 100 | 22 | 0/1 |
| Girgizar Zazzabi | -40°C zuwa 100°C | zagayowa 300 | 22 | 0/1 |
| Ajiye Zazzabi Mai Girma | 100°C | awanni 1000 | 22 | 0/1 |
| Ajiye Zazzabi Mai Ƙanƙanta | -40°C | awanni 1000 | 22 | 0/1 |
| Gwajin Rayuwa | 25°C, 20mA | awanni 1000 | 22 | 0/1 |
8.2 Ma'aunin Rashin aiki
Bayan gwaji, ƙarfin gaba bai wuce 1.1× na iyakar kayan aiki ba. Gudun baya ya zama ƙasa da 2.0× na iyakar kayan aiki. Haske mai haske bai wuce 0.7× na iyakar ƙasa ba.
9. Bayanin Aikace-aikace
9.1 Zane na Zazzabi
Wajibi ne a rarraba zazzabi yadda ya kamata. Zazzabin haɗaɗɗiya bai wuce 95°C ba. Yi amfani da isasshen yankin ƙarfen PCB da hanyoyin zazzabi don sarrafa zafi.
9.2 Zane na Circuit
Koyaushe haɗa resistor mai iyakance gudun don hana tashin gudun. Ka guji ƙarfin gaba. Dole ne circuit ɗin ya tabbatar da tura gaba kawai yayin aiki.
9.3 Kari na Muhalli
Adadin sulfur a cikin kayan da ke kewaye ya zama ƙasa da 100ppm. Adadin bromine da chlorine guda ɗaya ƙasa da 900ppm, jimillar ƙasa da 1500ppm. Ka guji VOCs da zasu iya lalata rufin LED.
10. Ajiya da Sarrafa
10.1 Yanayin Ajiya
Kafin buɗe jakar aluminum: ajiye a ≤30°C da ≤75%RH har zuwa shekara 1 daga kwanan wata. Bayan buɗe: ajiye a ≤30°C da ≤60%RH na awanni 168. Idan ya wuce, gasa kafin amfani.
10.2 Gasa
Gasa a 60±5°C na akalla awanni 24 idan jakar kariyar damshi ta lalace.
10.3 Kariya daga ESD
LEDs suna da saurin ESD (HBM 1000V). Yi amfani da matakan kariya daga ESD yayin sarrafawa da haɗawa.
11. Ka'idojin Aiki
Farar LED tana amfani da shuɗi InGaN chip wanda aka lulluɓe da rawaya phosphor (misali YAG:Ce). Haske mai shuɗi yana motsa phosphor don fitar da rawaya haske; haɗakar shuɗi da rawaya yana samar da farar haske. Matsayin zazzabin launi ya dogara da abun da ke cikin phosphor da kauri.
12. Tambayoyi na Gama-gari
Tambaya: Menene yanayin ajiya da aka ba da shawara?
Amsa: Kafin buɗewa, ≤30°C da ≤75%RH har zuwa shekara 1. Bayan buɗewa, awanni 168 a ≤30°C da ≤60%RH.
Tambaya: Sau nawa ake ba da izinin zagayowar reflow?
Amsa: Matsakaicin sau 2. Idan akwai fiye da awanni 24 tsakanin zagayowa, ana buƙatar gasawa.
Tambaya: Menene matakin damshin ruwa?
Amsa: Mataki na 3 na MSL.
Tambaya: Za a iya amfani da LED tare da bugu?
Amsa: E, matsakaicin gudun gaba shine 60mA tare da nauyin aiki 1/10 da faɗin bugu na 0.1ms.
Tambaya: Menene matsakaicin juriyar zazzabi?
Amsa: 450°C/W daga haɗaɗɗiya zuwa wurin tallace.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |