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Dual Color AlInGaP SMD LED Datasheet - Green & Orange - 5mA - 75mW - English Technical Document

Complete technical datasheet for a dual-color AlInGaP SMD LED. Includes detailed specifications, electrical/optical characteristics, binning codes, soldering profiles, and application guidelines.
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PDF Document Cover - Dual Color AlInGaP SMD LED Datasheet - Green & Orange - 5mA - 75mW - English Technical Document

1. Product Overview

This document details the specifications for a high-brightness, dual-color Surface Mount Device (SMD) LED. The device incorporates two distinct AlInGaP (Aluminum Indium Gallium Phosphide) semiconductor chips within a single package, enabling the emission of green and orange light. Designed for automated assembly processes, it is packaged on 8mm tape supplied on 7-inch reels, making it suitable for high-volume manufacturing. The product is compliant with RoHS directives and is classified as a green product.

The core advantage of this LED lies in its use of AlInGaP technology, which is known for producing high luminous efficiency and excellent color purity compared to traditional LED materials. The dual-color capability in a single, compact EIA-standard package allows for space-saving designs in applications requiring multiple indicator colors or simple bi-color status displays.

2. Technical Parameter Deep Dive

2.1 Absolute Maximum Ratings

These ratings define the limits beyond which permanent damage to the device may occur. They are specified at an ambient temperature (Ta) of 25°C. For both the green and orange chips, the maximum continuous DC forward current is 30 mA. The power dissipation for each chip is limited to 75 mW. A derating factor of 0.4 mA/°C applies linearly from 25°C, meaning the allowable forward current decreases as the ambient temperature rises to prevent overheating. The device can withstand a reverse voltage of up to 5 V. The operating temperature range is from -30°C to +85°C, and it can be stored in environments from -40°C to +85°C. The infrared soldering condition is specified as 260°C for a maximum of 5 seconds.

2.2 Electrical & Optical Characteristics

These parameters are measured under standard test conditions (Ta=25°C, IF=5mA) and define the typical performance of the device.

3. Binning System Explanation

The luminous intensity of the LEDs is sorted into bins to ensure consistency within a production lot. Each bin has a defined minimum and maximum intensity value, with a tolerance of +/-15% applied to each bin.

Green Color Bins:

- Bin J: 4.5 mcd (Min) to 7.1 mcd (Max)

- Bin K: 7.1 mcd to 11.2 mcd

- Bin L: 11.2 mcd to 18.0 mcd

- Bin M: 18.0 mcd to 28.0 mcd

Orange Color Bins:

- Bin L: 11.2 mcd to 18.0 mcd

- Bin M: 18.0 mcd to 28.0 mcd

- Bin N: 28.0 mcd to 45.0 mcd

- Bin P: 45.0 mcd to 71.0 mcd

This binning allows designers to select LEDs with predictable brightness levels for their application, crucial for achieving uniform appearance in multi-LED arrays or meeting specific brightness requirements.

4. Performance Curve Analysis

The datasheet references typical performance curves which are essential for understanding device behavior under non-standard conditions. While the specific graphs are not reproduced in the text, they typically include:

These curves allow engineers to predict performance in real-world scenarios, not just at the standard 25°C, 5mA test point.

5. Mechanical & Packaging Information

The device conforms to an EIA standard package outline. Detailed package dimension drawings are included in the datasheet, specifying all critical lengths, widths, heights, and lead spacings in millimeters. A suggested soldering pad layout (land pattern) is provided to ensure reliable solder joint formation and proper alignment during reflow. The pin assignment is clearly defined: Pins 1 and 3 are for the green chip, and pins 2 and 4 are for the orange chip. This information is vital for PCB layout designers to create correct footprints.

The LEDs are supplied in a tape-and-reel format compatible with automated pick-and-place machines. The tape width is 8mm, wound on a standard 7-inch diameter reel. Each reel contains 4000 pieces. Packaging specifications follow ANSI/EIA 481-1-A-1994 standards, with rules on minimum order quantity (500 pieces for remainders) and maximum consecutive missing components (two).

6. Soldering & Assembly Guide

6.1 Reflow Soldering Profiles

Two suggested infrared (IR) reflow profiles are provided: one for standard (tin-lead) solder process and one for lead-free (SnAgCu) solder process. The lead-free profile requires a higher peak temperature. The general recommendation is a pre-heat zone of 120-150°C, a pre-heat time under 120 seconds, a peak temperature not exceeding 260°C, and a time above that peak temperature limited to 5 seconds. These parameters are critical to prevent thermal damage to the LED's plastic package and internal wire bonds.

6.2 Storage & Handling

LEDs should be stored in an environment not exceeding 30°C and 70% relative humidity. Once removed from their original moisture-barrier packaging, they should undergo IR reflow soldering within one week. For longer storage outside the original bag, they must be kept in a sealed container with desiccant or in a nitrogen atmosphere. If stored unpackaged for more than a week, a bake-out at approximately 60°C for at least 24 hours is required before soldering to remove absorbed moisture and prevent \"popcorning\" during reflow.

6.3 Cleaning

Only specified cleaning agents should be used. Unspecified chemicals may damage the epoxy lens. If cleaning is necessary, immersion in ethyl alcohol or isopropyl alcohol at room temperature for less than one minute is recommended.

7. Application Suggestions

7.1 Typical Application Scenarios

This dual-color LED is ideal for status indicators, backlighting for buttons or icons, and panel displays in consumer electronics, office equipment, communication devices, and household appliances. Its bi-color nature allows it to show two distinct states (e.g., power on/green, standby/orange; charge status; network activity) from a single component location, saving board space and cost.

7.2 Design Considerations

Drive Circuit: LEDs are current-driven devices. To ensure uniform brightness when multiple LEDs are connected in parallel, it is strongly recommended to use a series current-limiting resistor for each individual LED (Circuit Model A). Driving multiple LEDs in parallel directly from a voltage source with a single shared resistor (Circuit Model B) is discouraged, as slight variations in the forward voltage (VF) characteristic between individual LEDs will cause significant differences in current share and, consequently, brightness.

Electrostatic Discharge (ESD) Protection: The LED is sensitive to ESD. Preventive measures must be implemented during handling and assembly: use grounded wrist straps and workstations, employ ionizers to neutralize static charge on the lens, and store components in anti-static packaging. ESD damage often manifests as abnormally high reverse leakage current.

8. Technical Comparison & Differentiation

The key differentiator of this product is the use of AlInGaP semiconductor material for both colors. Compared to older technologies like standard GaP (Gallium Phosphide), AlInGaP offers significantly higher luminous efficiency, resulting in brighter output at the same drive current. The dual-chip-in-one-package design provides a compact alternative to using two separate single-color LEDs, reducing part count, assembly time, and PCB footprint. The wide 130-degree viewing angle makes it suitable for applications where the indicator needs to be visible from a broad range of perspectives.

9. Frequently Asked Questions (Based on Technical Parameters)

Q: Can I drive this LED at 20mA continuously?

A: Yes. The maximum continuous DC forward current is 30 mA, so 20 mA is within the safe operating area. However, always refer to the derating curve if operating at high ambient temperatures.

Q: Why is a series resistor necessary for each LED in parallel?

A: The forward voltage (VF) of LEDs has a production tolerance. Without individual resistors, LEDs with a slightly lower VF will draw disproportionately more current, becoming brighter and potentially overheating, while those with a higher VF will be dim. The resistor acts as a simple current regulator for each LED.

Q: What does \"dominant wavelength\" mean versus \"peak wavelength\"?

A: Peak wavelength is the single wavelength where the emitted optical power is highest. Dominant wavelength is derived from the color coordinates on the CIE chromaticity diagram and represents the single wavelength that the human eye perceives as the color of the light. It is often the more relevant parameter for color specification.

Q: How do I interpret the bin code L for orange?

A: If you receive LEDs from bin L for the orange color, you can expect the luminous intensity of each LED, when measured at 5mA, to fall between 11.2 mcd and 18.0 mcd, with a +/-15% tolerance on those bin limits.

10. Practical Design Case Study

Scenario: Designing a status indicator for a network router that shows power (steady green) and data activity (blinking orange).

Implementation: A single LTST-C195KGKFKT-5A LED can be used. Pins 1/3 (green) are connected to a GPIO pin set to output a constant high logic level when power is on, through a suitable current-limiting resistor (e.g., calculated for ~5-10mA from a 3.3V supply: R = (3.3V - 1.9V) / 0.005A ≈ 280Ω). Pins 2/4 (orange) are connected to a different GPIO pin controlled by the network controller to blink in sync with data packets. The use of individual resistors for each color channel is essential. The wide viewing angle ensures the status is visible from anywhere in the room. The design saves one LED footprint compared to a two-LED solution.

11. Principle of Operation

An LED is a semiconductor diode. When a forward voltage exceeding its characteristic forward voltage (VF) is applied, electrons from the n-type semiconductor and holes from the p-type semiconductor are injected into the active region. When an electron recombines with a hole, energy is released in the form of a photon (light). The specific wavelength (color) of this light is determined by the energy bandgap of the semiconductor material. AlInGaP has a bandgap that produces light in the red, orange, amber, and green portions of the visible spectrum, depending on its exact composition. This device contains two separate AlInGaP chips with different compositions, grown to emit green and orange light, housed in a clear (water clear) epoxy lens that also acts as the primary optical element.

12. Technology Trends

The trend in indicator LEDs continues towards higher efficiency, smaller packages, and lower power consumption. AlInGaP technology represents a mature and efficient solution for red-to-green colors. Ongoing development focuses on improving the efficiency at higher drive currents and enhancing the color stability over temperature and lifetime. Integration, such as the dual-color chip in this datasheet, is a key trend to reduce system size and complexity. Furthermore, compatibility with lead-free, high-temperature reflow processes is now a standard requirement for all SMD components to meet global environmental regulations. Future developments may see further integration of control circuitry or multiple colors into ever-smaller package footprints.

LED Specification Terminology

Complete explanation of LED technical terms

Photoelectric Performance

Term Unit/Representation Simple Explanation Why Important
Luminous Efficacy lm/W (lumens per watt) Light output per watt of electricity, higher means more energy efficient. Directly determines energy efficiency grade and electricity cost.
Luminous Flux lm (lumens) Total light emitted by source, commonly called "brightness". Determines if the light is bright enough.
Viewing Angle ° (degrees), e.g., 120° Angle where light intensity drops to half, determines beam width. Affects illumination range and uniformity.
CCT (Color Temperature) K (Kelvin), e.g., 2700K/6500K Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. Determines lighting atmosphere and suitable scenarios.
CRI / Ra Unitless, 0–100 Ability to render object colors accurately, Ra≥80 is good. Affects color authenticity, used in high-demand places like malls, museums.
SDCM MacAdam ellipse steps, e.g., "5-step" Color consistency metric, smaller steps mean more consistent color. Ensures uniform color across same batch of LEDs.
Dominant Wavelength nm (nanometers), e.g., 620nm (red) Wavelength corresponding to color of colored LEDs. Determines hue of red, yellow, green monochrome LEDs.
Spectral Distribution Wavelength vs intensity curve Shows intensity distribution across wavelengths. Affects color rendering and quality.

Electrical Parameters

Term Symbol Simple Explanation Design Considerations
Forward Voltage Vf Minimum voltage to turn on LED, like "starting threshold". Driver voltage must be ≥Vf, voltages add up for series LEDs.
Forward Current If Current value for normal LED operation. Usually constant current drive, current determines brightness & lifespan.
Max Pulse Current Ifp Peak current tolerable for short periods, used for dimming or flashing. Pulse width & duty cycle must be strictly controlled to avoid damage.
Reverse Voltage Vr Max reverse voltage LED can withstand, beyond may cause breakdown. Circuit must prevent reverse connection or voltage spikes.
Thermal Resistance Rth (°C/W) Resistance to heat transfer from chip to solder, lower is better. High thermal resistance requires stronger heat dissipation.
ESD Immunity V (HBM), e.g., 1000V Ability to withstand electrostatic discharge, higher means less vulnerable. Anti-static measures needed in production, especially for sensitive LEDs.

Thermal Management & Reliability

Term Key Metric Simple Explanation Impact
Junction Temperature Tj (°C) Actual operating temperature inside LED chip. Every 10°C reduction may double lifespan; too high causes light decay, color shift.
Lumen Depreciation L70 / L80 (hours) Time for brightness to drop to 70% or 80% of initial. Directly defines LED "service life".
Lumen Maintenance % (e.g., 70%) Percentage of brightness retained after time. Indicates brightness retention over long-term use.
Color Shift Δu′v′ or MacAdam ellipse Degree of color change during use. Affects color consistency in lighting scenes.
Thermal Aging Material degradation Deterioration due to long-term high temperature. May cause brightness drop, color change, or open-circuit failure.

Packaging & Materials

Term Common Types Simple Explanation Features & Applications
Package Type EMC, PPA, Ceramic Housing material protecting chip, providing optical/thermal interface. EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life.
Chip Structure Front, Flip Chip Chip electrode arrangement. Flip chip: better heat dissipation, higher efficacy, for high-power.
Phosphor Coating YAG, Silicate, Nitride Covers blue chip, converts some to yellow/red, mixes to white. Different phosphors affect efficacy, CCT, and CRI.
Lens/Optics Flat, Microlens, TIR Optical structure on surface controlling light distribution. Determines viewing angle and light distribution curve.

Quality Control & Binning

Term Binning Content Simple Explanation Purpose
Luminous Flux Bin Code e.g., 2G, 2H Grouped by brightness, each group has min/max lumen values. Ensures uniform brightness in same batch.
Voltage Bin Code e.g., 6W, 6X Grouped by forward voltage range. Facilitates driver matching, improves system efficiency.
Color Bin 5-step MacAdam ellipse Grouped by color coordinates, ensuring tight range. Guarantees color consistency, avoids uneven color within fixture.
CCT Bin 2700K, 3000K etc. Grouped by CCT, each has corresponding coordinate range. Meets different scene CCT requirements.

Testing & Certification

Term Standard/Test Simple Explanation Significance
LM-80 Lumen maintenance test Long-term lighting at constant temperature, recording brightness decay. Used to estimate LED life (with TM-21).
TM-21 Life estimation standard Estimates life under actual conditions based on LM-80 data. Provides scientific life prediction.
IESNA Illuminating Engineering Society Covers optical, electrical, thermal test methods. Industry-recognized test basis.
RoHS / REACH Environmental certification Ensures no harmful substances (lead, mercury). Market access requirement internationally.
ENERGY STAR / DLC Energy efficiency certification Energy efficiency and performance certification for lighting. Used in government procurement, subsidy programs, enhances competitiveness.