Table of Contents
- 1. Product Overview
- 1.1 Core Features and Target Applications
- 2. Absolute Maximum Ratings
- 3. Electrical and Optical Characteristics
- 3.1 Optical Parameters (at IF=20mA)
- 3.2 Electrical Parameters
- 4. Binning System
- 4.1 Luminous Intensity Binning
- 5. Performance Curve Analysis
- 5.1 Forward Current vs. Forward Voltage (I-V Curve)
- 5.2 Luminous Intensity vs. Forward Current
- 5.3 Spectral Distribution
- 6. Mechanical and Packaging Information
- 6.1 Pin Assignment and Polarity
- 6.2 Package Dimensions and Tape/Reel
- 7. Soldering and Assembly Guidelines
- 7.1 Reflow Soldering Profiles
- 7.2 Wave and Hand Soldering
- 7.3 Cleaning and Storage
- 8. Application Design Considerations
- 8.1 Drive Circuit Design
- 8.2 Electrostatic Discharge (ESD) Protection
- 8.3 Thermal Management
- 9. Technical Comparison and Differentiation
- 10. Frequently Asked Questions (FAQ)
- 11. Design and Usage Case Study
- 12. Technology Principles
- 13. Industry Trends
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
This document details the specifications for a dual-color, surface-mount device (SMD) LED. The component integrates two distinct semiconductor chips within a single package: an InGaN (Indium Gallium Nitride) chip emitting blue light and an AlInGaP (Aluminum Indium Gallium Phosphide) chip emitting orange light. This design allows for the creation of two independent light sources or, through controlled driving, potential color mixing in applications. The LED is packaged in tape and reel format compatible with automated pick-and-place assembly systems, adhering to EIA standard packaging. It is designed as a RoHS-compliant and green product.
1.1 Core Features and Target Applications
The primary advantage of this LED is its dual-color capability in a compact SMD footprint. Key features include ultra-high brightness from both chip technologies, compatibility with infrared (IR) and vapor phase reflow soldering processes, and design for integration with automated assembly equipment. Its I.C. compatibility indicates it can be driven directly by standard logic-level signals with appropriate current limiting. Typical applications include status indicators, backlighting for switches and panels, decorative lighting, and consumer electronics where space is at a premium and multiple indication colors are required from a single component location.
2. Absolute Maximum Ratings
Operating or storing the device beyond these limits may cause permanent damage.
- Power Dissipation: Blue: 76 mW, Orange: 75 mW (at Ta=25°C)
- Peak Forward Current: Blue: 100 mA, Orange: 80 mA (1/10 duty cycle, 0.1ms pulse width)
- DC Forward Current: Blue: 20 mA, Orange: 30 mA
- Derating: Blue: 0.25 mA/°C, Orange: 0.4 mA/°C (linear from 25°C)
- Reverse Voltage: 5 V for both colors (Note: Cannot be continuously operated in reverse bias)
- Operating & Storage Temperature Range: -55°C to +85°C
- Soldering Temperature: Wave/IR: 260°C for 5 seconds max; Vapor Phase: 215°C for 3 minutes max.
3. Electrical and Optical Characteristics
Measured at an ambient temperature (Ta) of 25°C under specified test conditions.
3.1 Optical Parameters (at IF=20mA)
- Luminous Intensity (Iv):
Blue: Min. 28.0 mcd, Typ. 45.0 mcd.
Orange: Min. 45.0 mcd, Typ. 90.0 mcd.
Measured with a sensor/filter approximating the CIE photopic eye-response curve. - Viewing Angle (2θ1/2): Typical 130 degrees for both colors. This is the full angle at which intensity drops to half its on-axis value.
- Peak Wavelength (λP): Blue: Typ. 468 nm, Orange: Typ. 611 nm.
- Dominant Wavelength (λd): Blue: Typ. 470 nm, Orange: Typ. 605 nm. Derived from the CIE chromaticity diagram, this defines the perceived color.
- Spectral Bandwidth (Δλ): Blue: Typ. 25 nm, Orange: Typ. 17 nm.
3.2 Electrical Parameters
- Forward Voltage (VF) at IF=20mA:
Blue: Min. 2.80V, Typ. 3.50V, Max. 3.80V.
Orange: Min. 1.80V, Typ. 2.00V, Max. 2.40V. - Reverse Current (IR): Max. 10 μA for both at VR=5V.
- Capacitance (C): Typical 40 pF for Orange at VF=0V, f=1MHz.
4. Binning System
The LEDs are sorted into bins based on luminous intensity to ensure consistency within a production lot.
4.1 Luminous Intensity Binning
Blue Chip (@20mA):
Code N: 28.0 - 45.0 mcd
Code P: 45.0 - 71.0 mcd
Code Q: 71.0 - 112.0 mcd
Code R: 112.0 - 180.0 mcd
Orange Chip (@20mA):
Code P: 45.0 - 71.0 mcd
Code Q: 71.0 - 112.0 mcd
Code R: 112.0 - 180.0 mcd
Tolerance within each intensity bin is +/-15%.
5. Performance Curve Analysis
The datasheet references typical characteristic curves which would normally illustrate the relationship between key parameters. Designers should consider these non-linear relationships.
5.1 Forward Current vs. Forward Voltage (I-V Curve)
Both LEDs exhibit a diode-like exponential I-V characteristic. The Blue (InGaN) LED has a significantly higher typical forward voltage (~3.5V) compared to the Orange (AlInGaP) LED (~2.0V) at 20mA. This voltage difference is critical for circuit design, especially when driving both colors from a common voltage rail, as it necessitates different series resistor values to achieve the same target current.
5.2 Luminous Intensity vs. Forward Current
Luminous intensity is approximately proportional to forward current within the recommended operating range. However, efficiency may drop at very high currents due to increased heat. The derating specifications (0.25 mA/°C for Blue, 0.4 mA/°C for Orange) indicate how the maximum allowable DC current must be reduced as ambient temperature rises above 25°C to prevent overheating and ensure longevity.
5.3 Spectral Distribution
The Blue chip emits in the ~468-470 nm range with a relatively broad spectral bandwidth of 25 nm (Typ.). The Orange chip emits in the ~605-611 nm range with a narrower bandwidth of 17 nm (Typ.). The dominant wavelength values are crucial for color-critical applications.
6. Mechanical and Packaging Information
6.1 Pin Assignment and Polarity
The device has four pins. For the LTST-C155TBKFKT variant:
- The InGaN Blue chip is connected to pins 1 and 3.
- The AlInGaP Orange chip is connected to pins 2 and 4.
This configuration typically allows for independent control of each color. The lens is water clear.
6.2 Package Dimensions and Tape/Reel
The LED is supplied in 8mm wide embossed carrier tape on 7-inch (178mm) diameter reels. Standard reel quantity is 4000 pieces. The datasheet includes detailed dimensional drawings for the LED body, recommended solder pad layout (land pattern), and the tape & reel specifications, which are in accordance with ANSI/EIA 481-1-A-1994. All dimensions are in millimeters with a standard tolerance of ±0.10 mm unless otherwise specified. Proper pad design is essential for reliable soldering and mechanical stability.
7. Soldering and Assembly Guidelines
7.1 Reflow Soldering Profiles
The component is compatible with standard reflow processes. Two suggested infrared (IR) reflow profiles are provided: one for normal (tin-lead) solder process and one for Pb-free (e.g., SnAgCu) solder process. Critical parameters include:
- Pre-heat: Ramp-up to 120-150°C.
- Soak/Pre-heat Time: Maximum 120 seconds.
- Peak Temperature: Maximum 260°C.
- Time Above Liquidus: 5 seconds maximum at peak temperature.
Adherence to these profiles prevents thermal shock and damage to the LED package or die.
7.2 Wave and Hand Soldering
For wave soldering, pre-heat should not exceed 100°C for a maximum of 60 seconds, with the solder wave at a maximum of 260°C for up to 10 seconds. If hand soldering with an iron is necessary, the tip temperature should not exceed 300°C, and contact time should be limited to 3 seconds per joint, for one time only, to prevent excessive heat transfer.
7.3 Cleaning and Storage
Cleaning: Only specified cleaning agents should be used. Isopropyl alcohol or ethyl alcohol at normal temperature for less than one minute is recommended. Unspecified chemicals may damage the epoxy lens or package.
Storage: For long-term storage outside the original moisture-barrier bag, LEDs should be kept in an environment not exceeding 30°C and 70% relative humidity. For extended storage, use a sealed container with desiccant or a nitrogen ambient. Components exposed to ambient air for more than one week should be baked at approximately 60°C for at least 24 hours before soldering to remove absorbed moisture and prevent \"popcorning\" during reflow.
8. Application Design Considerations
8.1 Drive Circuit Design
LEDs are current-operated devices. To ensure uniform brightness and prevent damage, a current-limiting mechanism is mandatory. The recommended circuit (Circuit A) uses a series resistor for each LED. The resistor value (R) is calculated using Ohm's Law: R = (V_supply - V_F_LED) / I_F, where V_F_LED is the forward voltage of the specific LED at the desired current I_F. Due to the variance in V_F (see binning and typical ranges), driving multiple LEDs in parallel from a single voltage source with a shared resistor (Circuit B) is not recommended, as it can lead to significant current imbalance and uneven brightness.
8.2 Electrostatic Discharge (ESD) Protection
The LED is sensitive to electrostatic discharge and voltage surges. Precautions must be taken during handling and assembly:
- Use grounded wrist straps or anti-static gloves.
- Ensure all workstations, tools, and equipment are properly grounded.
- Implement ESD-safe packaging and transportation procedures.
Failure to observe ESD precautions can lead to immediate failure or latent damage that reduces long-term reliability.
8.3 Thermal Management
While the power dissipation is relatively low, proper thermal design extends lifespan and maintains optical performance. The derating curves specify how maximum current must decrease with rising ambient temperature. Ensuring adequate copper area on the PCB around the LED's thermal pads (if any) or vias to inner layers can help dissipate heat, especially in high-ambient-temperature or enclosed applications.
9. Technical Comparison and Differentiation
This dual-color LED's primary differentiation lies in its two distinct, high-brightness chips in one standard SMD package. Compared to using two separate single-color LEDs, it saves PCB space, reduces component count, and simplifies pick-and-place assembly. The use of InGaN for blue offers higher efficiency and brightness than older technologies like GaP. The AlInGaP technology for orange provides high efficiency and excellent color purity in the red-orange-amber spectrum. The combination allows for design flexibility in status indication (e.g., blue for standby, orange for active/fault) or simple color blending.
10. Frequently Asked Questions (FAQ)
Q1: Can I drive both the blue and orange LEDs simultaneously at their full rated current?
A1: The Absolute Maximum Ratings are specified per chip. The total power dissipation for the package would be the sum of the dissipation from each active chip. You must ensure the combined thermal load does not exceed the package's ability to dissipate heat, especially at high ambient temperatures. Consult the derating specifications.
Q2: Why are the forward voltages so different between the blue and orange chips?
A2: The forward voltage is a fundamental property of the semiconductor material's bandgap. InGaN (blue) has a wider bandgap (~3.4 eV) than AlInGaP (orange/red, ~2.0 eV), which directly results in a higher forward voltage required to achieve conduction and light emission.
Q3: What is the difference between peak wavelength and dominant wavelength?
A3: Peak wavelength (λP) is the wavelength at which the spectral power distribution is maximum. Dominant wavelength (λd) is the single wavelength of a monochromatic light that would appear to have the same color as the LED's output when compared to a standard white reference. For LEDs with a symmetric spectrum, they are often close. For skewed spectra, λd is more representative of the perceived color.
Q4: How do I interpret the intensity bin codes when ordering?
A4: The bin code (e.g., N, P, Q, R) defines a guaranteed minimum and maximum luminous intensity range for the LED at the test current. Specifying a bin code ensures you receive LEDs with consistent brightness within that range. For example, ordering from Bin \"P\" for the orange chip guarantees an intensity between 45.0 and 71.0 mcd at 20mA.
11. Design and Usage Case Study
Scenario: Dual-Status Indicator for a Network Router
A designer needs two status indications (\"Power On/Standby\" and \"Network Activity\") but has space for only one LED indicator hole on the front panel. Using the LTST-C155TBKFKT provides an elegant solution.
Implementation: The blue LED is connected to the \"Power\" signal via a current-limiting resistor calculated for 15mA (e.g., R = (3.3V - 3.5V)/0.015A, requiring a slight adjustment to supply voltage or resistor value based on typical Vf). The orange LED is connected to a pulse signal from the network controller, blinking to indicate data activity. The microcontroller firmware can be programmed to also use both LEDs for a third state (e.g., solid orange for a fault condition). This single component fulfills multiple roles, saving space, assembly cost, and simplifying the bill of materials compared to a two-LED solution.
12. Technology Principles
Light emission in these LEDs is based on electroluminescence in direct bandgap semiconductor materials. When a forward voltage is applied across the p-n junction, electrons and holes are injected into the active region where they recombine. The energy released during recombination is emitted as a photon. The wavelength (color) of this photon is determined by the bandgap energy (Eg) of the semiconductor material, according to the equation λ ≈ 1240/Eg (nm), where Eg is in electron-volts (eV). InGaN materials are used for shorter wavelengths (blue, green, white), while AlInGaP materials are used for longer wavelengths (yellow, orange, red). The \"water clear\" lens is typically made of epoxy or silicone that is transparent to the emitted wavelengths.
13. Industry Trends
The trend in SMD indicator LEDs continues toward higher efficiency (more light output per unit of electrical power), smaller package sizes, and increased integration. Dual- and multi-color LEDs in single packages are becoming more common to support complex status indication and miniaturization. There is also a strong drive for improved reliability under harsh conditions (higher temperature, humidity) and compatibility with lead-free (Pb-free) and high-temperature soldering processes required by modern electronics manufacturing. Furthermore, the demand for precise color consistency and tighter binning tolerances is growing for applications in automotive interiors, consumer appliances, and professional equipment where brand identity and user experience are tied to precise visual cues.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |