Table of Contents
- 1. Product Overview
- 1.1 Core Advantages
- 1.2 Target Applications
- 2. Device Selection and Technical Parameters
- 2.1 Device Selection Guide
- 2.2 Absolute Maximum Ratings (Ta=25°C)
- 2.3 Electro-Optical Characteristics (Ta=25°C)
- 3. Performance Curve Analysis
- 3.1 SUR (Red LED) Characteristics
- 3.2 SYG (Yellow-Green LED) Characteristics
- 4. Mechanical and Packaging Information
- 4.1 Package Dimension
- 4.2 Polarity Identification
- 5. Soldering and Assembly Guidelines
- 5.1 Lead Forming
- 5.2 Storage
- 5.3 Soldering Process
- 6. Packing and Ordering Information
- 6.1 Packing Specification
- 6.2 Label Explanation
- 7. Application Suggestions and Design Considerations
- 7.1 Typical Application Scenarios
- 7.2 Design Considerations
- 8. Technical Comparison and Differentiation
- 9. Frequently Asked Questions (Based on Technical Parameters)
- 9.1 What is the difference between SUR and SYG?
- 9.2 Can I drive these LEDs at 30mA for brighter output?
- 9.3 The forward voltage has a range (1.7V-2.4V). How do I design my circuit?
- 9.4 What does "stackable vertically and horizontally" mean?
- 10. Operational Principle and Technology Overview
- 11. Industry Context and Trends
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
The A694B/SURSYG/S530-A3 is a versatile LED lamp array designed for use as a status or function indicator in various electronic instruments and equipment. It consists of a plastic holder that allows for the combination of different LED lamps, providing flexibility in design and application. The product is engineered for low power consumption, high efficiency, and ease of assembly, making it suitable for integration into panels and printed circuit boards (PCBs).
1.1 Core Advantages
- Low Power Consumption: Designed for energy-efficient operation.
- High Efficiency and Low Cost: Offers a cost-effective solution for indicator applications.
- Design Flexibility: Allows for good control and free combinations of LED colors within the array.
- Ease of Assembly: Features a good locking mechanism and is easy to assemble. The array is stackable both vertically and horizontally.
- Versatile Mounting: Can be mounted on PCBs or panels.
- Environmental Compliance: The product complies with RoHS, EU REACH, and is Halogen Free (Br <900 ppm, Cl <900 ppm, Br+Cl < 1500 ppm).
1.2 Target Applications
Primarily used as indicators for displaying degree, function, position, and other status information in electronic instruments and control panels.
2. Device Selection and Technical Parameters
2.1 Device Selection Guide
The array can be configured with different LED types. The datasheet specifies two part numbers:
- 234-10SURD/S530-A3: Utilizes AlGaInP chip material to emit Brilliant Red light. The resin color is Red Diffused.
- 234-10SYGD/S530-E2: Utilizes AlGaInP chip material to emit Brilliant Yellow Green light. The resin color is Green Diffused.
2.2 Absolute Maximum Ratings (Ta=25°C)
The following ratings define the limits beyond which permanent damage to the device may occur.
| Parameter | Symbol | Rating | Unit | Note |
|---|---|---|---|---|
| Continuous Forward Current | IF | 25 | mA | Applies to both SUR and SYG types. |
| Peak Forward Current (Duty 1/10 @ 1KHz) | IFP | 60 | mA | Applies to both SUR and SYG types. |
| Reverse Voltage | VR | 5 | V | |
| Power Dissipation | Pd | 60 | mW | Applies to both SUR and SYG types. |
| Operating Temperature | Topr | -40 ~ +85 | °C | |
| Storage Temperature | Tstg | -40 ~ +100 | °C | |
| Soldering Temperature | Tsol | 260 | °C | For 5 seconds maximum. |
2.3 Electro-Optical Characteristics (Ta=25°C)
These are the typical electrical and optical performance parameters under specified test conditions.
| Parameter | Symbol | Min | Typ | Max | Unit | Condition |
|---|---|---|---|---|---|---|
| Forward Voltage | VF | 1.7 | 2.0 | 2.4 | V | IF=20mA (Both SUR & SYG) |
| Reverse Current | IR | -- | -- | 10 | µA | VR=5V (Both SUR & SYG) |
| Luminous Intensity | IV | 40 | 80 | -- | mcd | IF=20mA (SUR) |
| Luminous Intensity | IV | 25 | 50 | -- | mcd | IF=20mA (SYG) |
| Viewing Angle (2θ1/2) | -- | -- | 60 | -- | deg | IF=20mA (Both SUR & SYG) |
| Peak Wavelength | λp | -- | 632 | -- | nm | IF=20mA (SUR) |
| Peak Wavelength | λp | -- | 575 | -- | nm | IF=20mA (SYG) |
| Dominant Wavelength | λd | -- | 624 | -- | nm | IF=20mA (SUR) |
| Dominant Wavelength | λd | -- | 573 | -- | nm | IF=20mA (SYG) |
| Spectrum Radiation Bandwidth | Δλ | -- | 20 | -- | nm | IF=20mA (Both SUR & SYG) |
3. Performance Curve Analysis
The datasheet provides characteristic curves for both the SUR (Red) and SYG (Yellow-Green) LED types, illustrating performance under varying conditions.
3.1 SUR (Red LED) Characteristics
Relative Intensity vs. Wavelength: Shows the spectral distribution with a typical peak around 632 nm. Directivity Pattern: Illustrates the 60-degree viewing angle (2θ1/2). Forward Current vs. Forward Voltage (I-V Curve): Demonstrates the relationship between current and voltage, crucial for driver design. At 20mA, the typical VF is 2.0V. Relative Intensity vs. Forward Current: Shows how light output increases with current up to the maximum rated level. Relative Intensity vs. Ambient Temperature: Indicates the decrease in luminous intensity as ambient temperature rises. Forward Current vs. Ambient Temperature: Can be used to understand derating requirements.
3.2 SYG (Yellow-Green LED) Characteristics
Similar sets of curves are provided for the SYG type, with key differences in wavelength (typical peak at 575 nm) and luminous intensity values. The general trends regarding temperature and current dependence follow similar patterns to the SUR type.
4. Mechanical and Packaging Information
4.1 Package Dimension
A detailed dimensional drawing is provided in the datasheet. Key notes include:
- All dimensions are in millimeters (mm).
- The standard tolerance is ±0.25mm unless otherwise specified.
- Lead spacing is measured at the point where the leads emerge from the package body.
4.2 Polarity Identification
The package drawing indicates the anode and cathode leads. Correct polarity must be observed during assembly to ensure proper function and prevent damage.
5. Soldering and Assembly Guidelines
5.1 Lead Forming
- Bending should occur at least 3mm from the base of the epoxy bulb.
- Form leads before soldering.
- Avoid stressing the LED package during forming to prevent damage or breakage.
- Cut leads at room temperature.
- Ensure PCB holes align perfectly with LED leads to avoid mounting stress.
5.2 Storage
- Recommended storage: ≤30°C and ≤70% Relative Humidity (RH).
- Shelf life after shipping is 3 months under these conditions.
- For longer storage (up to 1 year), use a sealed container with a nitrogen atmosphere and desiccant.
- Avoid rapid temperature changes in high humidity to prevent condensation.
5.3 Soldering Process
Maintain a minimum distance of 3mm from the solder joint to the epoxy bulb.
| Method | Parameter | Condition |
|---|---|---|
| Hand Soldering | Iron Tip Temperature | 300°C Max. (30W Max.) |
| Soldering Time | 3 seconds Max. | |
| Dip (Wave) Soldering | Preheat Temperature | 100°C Max. (60 sec Max.) |
| Bath Temperature & Time | 260°C Max., 5 sec Max. | |
| Fluxing | As per standard process |
Additional Critical Notes:
- Avoid mechanical stress on leads at high temperatures.
- Do not perform dip or hand soldering more than once.
- Protect the LED from shock/vibration until it cools to room temperature after soldering.
- Avoid rapid cooling processes.
- Always use the lowest effective temperature and shortest time.
6. Packing and Ordering Information
6.1 Packing Specification
The LEDs are packed using moisture-resistant materials.
- Unit Pack: 270 pieces per anti-electrostatic plate.
- Inner Carton: 4 plates per inner carton (1,080 pieces total).
- Master (Outside) Carton: 10 inner cartons per master carton (10,800 pieces total).
6.2 Label Explanation
Labels on the packaging contain the following information:
- CPN: Customer's Production Number.
- P/N: Production Number (e.g., A694B/SURSYG/S530-A3).
- QTY: Packing Quantity.
- CAT: Ranks of Luminous Intensity (binning).
- HUE: Ranks of Dominant Wavelength (binning).
- REF: Ranks of Forward Voltage (binning).
- LOT No: Lot Number for traceability.
7. Application Suggestions and Design Considerations
7.1 Typical Application Scenarios
This LED array is ideal for applications requiring clear, multi-color status indication:
- Front panels of test and measurement equipment.
- Industrial control units and PLCs.
- Audio/Video equipment status displays.
- Network and communication device indicators.
- Any instrument where "degree, functions, positions" need visual signaling.
7.2 Design Considerations
- Current Limiting: Always use a series resistor or constant current driver to limit IF to 20mA (typical) or a maximum of 25mA continuous. The resistor value can be calculated using R = (Vsupply - VF) / IF.
- Power Dissipation: Ensure the total power dissipation (VF * IF) per LED does not exceed 60mW, considering ambient temperature.
- Viewing Angle: The 60-degree viewing angle provides a wide beam, suitable for front-panel mounting where the user may view from slightly off-axis.
- Thermal Management: While these are low-power indicators, proper PCB layout and avoiding enclosed spaces without ventilation will help maintain performance and longevity, especially at high ambient temperatures.
- ESD Protection: Although not explicitly stated as sensitive, handling with standard ESD precautions is recommended during assembly.
8. Technical Comparison and Differentiation
This LED array differentiates itself through its modular "holder + lamp" concept. Unlike single discrete LEDs, it offers a pre-assembled, multi-LED solution that simplifies panel design and assembly. The stackability feature is a key advantage, allowing designers to create linear or block indicators without custom tooling. The use of AlGaInP technology for both red and yellow-green provides good luminous efficiency and color saturation. Compliance with modern environmental standards (RoHS, REACH, Halogen-Free) is a baseline requirement but is explicitly confirmed, which is important for many markets.
9. Frequently Asked Questions (Based on Technical Parameters)
9.1 What is the difference between SUR and SYG?
SUR denotes a Brilliant Red LED (typical λd 624nm), while SYG denotes a Brilliant Yellow-Green LED (typical λd 573nm). They use the same AlGaInP chip technology but are doped differently to produce distinct colors.
9.2 Can I drive these LEDs at 30mA for brighter output?
No. The Absolute Maximum Rating for continuous forward current (IF) is 25mA. Exceeding this rating risks permanent damage to the LED and voids any reliability specifications. The typical operating current is 20mA.
9.3 The forward voltage has a range (1.7V-2.4V). How do I design my circuit?
Design for the worst-case scenario to ensure proper current limiting across all units. Use the maximum VF (2.4V) in your series resistor calculation to guarantee the current does not exceed the limit even if an LED with a lower VF is used. Alternatively, use a constant current driver which is less sensitive to VF variation.
9.4 What does "stackable vertically and horizontally" mean?
The mechanical design of the plastic holder allows multiple array units to be physically connected side-by-side (horizontally) or on top of each other (vertically), enabling the creation of larger indicator panels or custom shapes without additional brackets or fixtures.
10. Operational Principle and Technology Overview
The LEDs in this array are based on AlGaInP (Aluminum Gallium Indium Phosphide) semiconductor technology. When a forward voltage is applied across the p-n junction, electrons and holes recombine, releasing energy in the form of photons (light). The specific composition of the AlGaInP layers determines the wavelength (color) of the emitted light. A diffused resin lens is used over the chip to scatter the light, creating the wide 60-degree viewing angle and a more uniform appearance. The array concept involves mounting these discrete LED components into a unified plastic housing that provides mechanical support, alignment, and simplifies the electrical connection process for multiple LEDs.
11. Industry Context and Trends
Indicator LEDs are a mature technology, but trends focus on increased efficiency, lower power consumption, and greater design integration. The move towards RoHS, REACH, and Halogen-Free compliance is now standard, driven by global environmental regulations. There is also a trend towards surface-mount device (SMD) indicators for automated assembly, though through-hole designs like this array remain relevant for applications requiring higher mechanical robustness, easier manual assembly, or specific aesthetic profiles. The modular and stackable nature of this product aligns with the trend of providing designers with flexible, building-block components to reduce development time and cost.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |