1. Product Overview
This document details the specifications for a surface-mount device (SMD) LED. This component is designed for automated printed circuit board (PCB) assembly processes and is suitable for applications where space is a critical constraint. The LED features a diffused lens, which provides a wider, more uniform light distribution compared to clear or water-clear lenses, making it ideal for indicator and backlighting purposes where glare reduction is desired.
1.1 Core Advantages and Target Market
The primary advantages of this LED include its compliance with RoHS (Restriction of Hazardous Substances) directives, making it suitable for global markets with strict environmental regulations. It is packaged on 8mm tape wound onto 7-inch diameter reels, which is compatible with standard automated pick-and-place equipment used in high-volume electronics manufacturing. The device is also designed to be compatible with infrared (IR) reflow soldering processes, which is the industry standard for SMD assembly. Its I.C. (Integrated Circuit) compatible drive characteristics simplify circuit design. The primary target markets for this component are telecommunications equipment, office automation devices, home appliances, and industrial equipment, where it is commonly used for status indication, signal and symbol illumination, and front panel backlighting.
2. In-Depth Technical Parameter Analysis
This section provides a detailed breakdown of the LED's operational limits and performance characteristics under standard test conditions (Ta=25°C). Understanding these parameters is crucial for reliable circuit design and ensuring the longevity of the component.
2.1 Absolute Maximum Ratings
The absolute maximum ratings define the stress limits beyond which permanent damage to the device may occur. These are not conditions for continuous operation.
- Power Dissipation (Pd): 80 mW. This is the maximum amount of power the LED package can dissipate as heat. Exceeding this limit can lead to overheating and accelerated degradation of the semiconductor material.
- Peak Forward Current (IFP): 100 mA. This is the maximum allowable instantaneous forward current, typically specified under pulsed conditions (1/10 duty cycle, 0.1ms pulse width). It is significantly higher than the continuous current rating and is relevant for brief, high-intensity flashes.
- DC Forward Current (IF): 20 mA. This is the recommended maximum continuous forward current for normal operation. Driving the LED at or below this current ensures optimal performance and lifespan.
- Operating Temperature Range (Topr): -40°C to +85°C. The device is guaranteed to operate within specifications across this ambient temperature range.
- Storage Temperature Range (Tstg): -40°C to +100°C. The device can be stored without degradation within this temperature range when not powered.
2.2 Electrical and Optical Characteristics
These parameters describe the typical performance of the LED when operated within its recommended conditions (IF = 20mA, Ta=25°C).
- Luminous Intensity (IV): 140.0 - 450.0 mcd (millicandela). This is a measure of the perceived power of the emitted light. The wide range indicates the device is available in different brightness bins (see Section 3). Intensity is measured using a sensor filtered to match the human eye's photopic response (CIE curve).
- Viewing Angle (2θ1/2): 120 degrees (typical). The viewing angle is defined as the full angle at which the luminous intensity is half of the intensity measured on-axis (0 degrees). A 120-degree angle indicates a very wide beam, characteristic of a diffused lens.
- Peak Emission Wavelength (λP): 468 nm (typical). This is the wavelength at which the spectral power distribution of the emitted light is at its maximum. It is a physical property of the InGaN (Indium Gallium Nitride) semiconductor material used.
- Dominant Wavelength (λd): 465 - 475 nm. This is the single wavelength that best represents the perceived color of the light, derived from the CIE chromaticity diagram. It is the parameter used for color binning.
- Spectral Line Half-Width (Δλ): 20 nm (typical). This is the spectral bandwidth measured at half the maximum intensity (Full Width at Half Maximum - FWHM). A value of 20nm is typical for a blue InGaN LED.
- Forward Voltage (VF): 3.3 V (typical), 3.8 V (maximum). This is the voltage drop across the LED when driven at 20mA. It is a critical parameter for designing the current-limiting circuitry (e.g., selecting a series resistor or constant-current driver).
- Reverse Current (IR): 10 μA (maximum) at VR = 5V. LEDs are not designed for reverse bias operation. This parameter indicates the very small leakage current if a reverse voltage is accidentally applied. Applying a reverse voltage beyond the maximum rating can cause immediate failure.
3. Binning System Explanation
To ensure consistency in mass production, LEDs are sorted into performance bins after manufacturing. This allows designers to select components that meet specific brightness, color, and voltage requirements for their application.
3.1 Forward Voltage (Vf) Binning
LEDs are sorted based on their forward voltage drop at 20mA. The bins (D7 to D11) have a tolerance of ±0.1V within each bin. For example, bin D9 includes LEDs with a Vf between 3.2V and 3.4V. Selecting LEDs from the same Vf bin can help ensure uniform brightness when multiple LEDs are connected in parallel with a common current-limiting resistor.
3.2 Luminous Intensity (IV) Binning
This is the brightness binning. The bins range from R2 (140.0-180.0 mcd) to T2 (355.0-450.0 mcd), with an 11% tolerance on each bin. Applications requiring specific brightness levels can specify the desired intensity bin code.
3.3 Dominant Wavelength (Wd) Binning
This is the color binning. For this blue LED, the bins are AC (465.0-470.0 nm) and AD (470.0-475.0 nm), with a tight tolerance of ±1nm. This ensures a consistent shade of blue across all LEDs in an assembly, which is critical for aesthetic and signaling applications.
4. Performance Curve Analysis
While specific graphs are referenced in the datasheet (e.g., Figure 1, Figure 5), their typical implications are analyzed here. These curves are essential for understanding performance under non-standard conditions.
4.1 Forward Current vs. Forward Voltage (I-V Curve)
The I-V characteristic of an LED is exponential. A small increase in forward voltage beyond the knee voltage results in a large increase in current. This non-linear relationship is why LEDs must be driven by a current source or with a current-limiting resistor; a constant voltage source would lead to thermal runaway and destruction. The typical VF of 3.3V at 20mA represents a point on this curve.
4.2 Luminous Intensity vs. Forward Current
Luminous intensity is approximately proportional to forward current within the operating range. However, efficiency (lumens per watt) may peak at a current lower than the maximum rating. Driving the LED at the maximum continuous current (20mA) provides the highest output but may reduce efficacy slightly compared to a lower drive current.
4.3 Temperature Dependence
LED performance is temperature-sensitive. As the junction temperature increases:
- Forward Voltage (VF) decreases. This can cause an increase in current if driven by a simple resistor from a constant voltage supply.
- Luminous Intensity (IV) decreases. The light output drops as temperature rises, a phenomenon known as thermal droop.
- The dominant wavelength may shift slightly, causing a subtle color change.
Proper thermal management (e.g., adequate PCB copper area for heat sinking) is therefore essential for maintaining consistent performance.
4.4 Spectral Distribution
The spectral output curve shows a single peak centered around 468 nm with a typical half-width of 20 nm. This is characteristic of a blue InGaN LED. There is minimal emission in other parts of the visible spectrum, resulting in a saturated blue color.
5. Mechanical and Package Information
5.1 Package Dimensions and Polarity
The LED is housed in a standard industry SMD package. The cathode is typically marked by a green dot on the top of the component or a notch/chamfer on one side of the package body. Correct polarity must be observed during placement. The package is designed to be compatible with infrared reflow and vapor phase soldering processes.
5.2 Recommended PCB Attachment Pad
The datasheet includes a recommended land pattern (footprint) for the PCB. Adhering to this pattern is crucial for achieving reliable solder joints, proper self-alignment during reflow, and effective heat transfer from the LED to the PCB. The pad design typically includes thermal relief connections to balance solderability and heat dissipation.
6. Soldering and Assembly Guidelines
6.1 IR Reflow Soldering Profile
The component is rated for lead-free (Pb-free) soldering processes. A suggested reflow profile compliant with J-STD-020B is provided. Key parameters include:
- Pre-heat/Soak: Ramp from 150°C to 200°C, held for a maximum of 120 seconds to activate flux and minimize thermal shock.
- Reflow (Liquidus): Peak temperature should not exceed 260°C, and the time above 217°C (typical liquidus temperature for SAC solder) should be limited to recommended values (e.g., 30-60 seconds).
- Cooling: Controlled cooling rate to minimize stress on the solder joints and component.
It is critical to characterize the profile for the specific PCB assembly, as board thickness, component density, and oven type affect the thermal profile seen by the LED.
6.2 Hand Soldering
If hand soldering is necessary, it should be performed with extreme care. The recommendation is to use a soldering iron at a maximum temperature of 300°C, with the soldering time limited to 3 seconds per pad. This should be done only once to avoid thermal damage to the plastic package and the internal wire bonds.
6.3 Cleaning
Post-solder cleaning should only be performed with specified solvents. Isopropyl alcohol (IPA) or ethyl alcohol are recommended. The LED should be immersed at normal temperature for less than one minute. Harsh or unspecified chemicals can damage the plastic lens and package material.
6.4 Storage and Moisture Sensitivity
The LEDs are packaged in a moisture-barrier bag with desiccant. Once the original sealed bag is opened, the components are exposed to ambient humidity. It is strongly recommended to complete the IR reflow soldering process within 168 hours (7 days) of opening the bag. For longer storage after opening, the LEDs should be stored in a sealed container with desiccant or in a nitrogen environment. If components have been exposed for more than 168 hours, a bake-out at approximately 60°C for at least 48 hours is required before soldering to remove absorbed moisture and prevent \"popcorning\" (package cracking) during reflow.
7. Application Notes and Design Considerations
7.1 Drive Method
An LED is a current-driven device. The most common and simplest drive method is a series current-limiting resistor connected to a voltage supply. The resistor value is calculated using Ohm's Law: R = (Vsupply - VF) / IF. For example, with a 5V supply, a VF of 3.3V, and a desired IF of 20mA: R = (5V - 3.3V) / 0.02A = 85 Ohms. A standard 82 or 100 Ohm resistor would be suitable. For applications requiring multiple LEDs, connecting them in series ensures identical current through each LED, promoting uniform brightness. Parallel connection is possible but requires careful matching of VF or individual resistors for each LED to prevent current hogging.
7.2 Thermal Management
Although the power dissipation is relatively low (80mW max), effective heat sinking is still important for longevity and color stability. Using the recommended PCB pad with adequate thermal connection to copper planes helps dissipate heat. Avoid placing the LED in enclosed spaces without ventilation.
7.3 Application Limitations
This component is designed for general-purpose electronic equipment. It is not specifically qualified for applications where high reliability is paramount and failure could jeopardize safety (e.g., aviation, medical life-support, transportation control). For such applications, components with appropriate qualifications should be sourced.
8. Packaging and Ordering Information
8.1 Tape and Reel Specifications
The LEDs are supplied on embossed carrier tape with a protective cover tape. The tape width is 8mm. The reels have a 7-inch (178mm) diameter. Each reel contains 2000 pieces. The packaging conforms to ANSI/EIA-481 standards to ensure compatibility with automated assembly equipment. The tape has orientation pockets to ensure correct polarity during pick-and-place.
9. Frequently Asked Questions (FAQ)
Q: Can I drive this LED with a 3.3V supply without a resistor?
A: No. The typical VF is 3.3V, but it can vary from 2.8V to 3.8V depending on the bin. Connecting it directly to a 3.3V supply could result in excessive current for low-VF units or no light for high-VF units. A series resistor or constant-current driver is always required.
Q: What is the difference between Peak Wavelength and Dominant Wavelength?
A: Peak Wavelength (λP) is the physical peak of the light spectrum. Dominant Wavelength (λd) is the single wavelength perceived by the human eye, calculated from color coordinates. λd is used for color specification and binning.
Q: Why is there a 168-hour floor life after opening the bag?
A> SMD plastic packages absorb moisture from the air. During the high-temperature reflow soldering process, this moisture can turn to steam rapidly, causing internal pressure that can crack the package (\"popcorning\"). The 168-hour limit is based on the moisture sensitivity level (MSL) of the component.
Q: How do I achieve uniform brightness in a multi-LED array?
A> The best method is to connect LEDs in series, ensuring the same current flows through each one. If a parallel configuration is necessary, use LEDs from the same VF and IV bins and consider using an individual current-limiting resistor for each LED to compensate for VF variations.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |