Table of Contents
- 1. Product Overview
- 2. Detailed Technical Specifications
- 2.1 Tabia ya Kioo
- 2.2 Tabia ya Umeme
- 2.3 Absolute Maximum Ratings and Thermal Considerations
- 3. Grading and Classification System
- 4. Performance Curve Analysis
- 5. Taarifa za Mitambo na Ufungaji
- 5.1 Vipimo vya Kimwili
- 5.2 Pin Connections and Internal Circuitry
- 5.3 Polarity Identification
- 6. Welding and Assembly Guide
- 7. Mapendekezo ya Matumizi
- 7.1 Mandhari ya Kawaida ya Matumizi
- 7.2 Mazingatio ya Ubunifu
- 8. Ulinganisho wa Kiufundi na Tofauti
- 9. Maswali Yanayoulizwa Mara kwa Mara (Kulingana na Vigezo vya Kiufundi)
- 9.1 What is the difference between Peak Forward Current (90mA) and Test Condition Current (32mA)?
- 9.2 How to understand the 1/16 duty cycle specification?
- 9.3 Why is the forward voltage given as a range (minimum 2.05V, typical/maximum 2.6V)?
- 10. Design and Use Case Examples
- 11. Working Principle
- 12. Mielekeo ya Kiufundi na Mazingira
1. Product Overview
LTP-747KA is a single-character, 5x7 dot matrix alphanumeric display module. Its primary function is to provide clear and bright visual output for characters and symbols in various electronic applications. The core component of this display is a light-emitting diode (LED) chip made from advanced aluminum indium gallium phosphide (AlInGaP) semiconductor material, responsible for producing the iconic red-orange light output. This material technology is renowned for its high efficiency and excellent performance characteristics.
The device is constructed with a gray panel and features white dots or segments, which enhances the contrast and readability between the light-emitting elements and the background. The display is classified according to its luminous intensity, meaning the units are binned or sorted based on their measured light output to ensure consistent brightness within a specified range for applications requiring uniform luminance.
2. Detailed Technical Specifications
Sehemu hii inatoa uchambuzi wa kina na usio na upendeleo wa vigezo muhimu vya kiufundi vilivyobainishwa katika hati ya vipimo.
2.1 Tabia ya Kioo
Optical performance is the core of display functionality. Key parameters are measured under specific test conditions, typically at an ambient temperature (TA) of 25°C.
- Average Luminous Intensity (IV):This is a metric that measures the perceived power of light emitted from a single point. When driven at a peak current (IP) of 32mA with a 1/16 duty cycle, the typical value is 3400 microcandelas (µcd), with a minimum of 1650 µcd. The 1/16 duty cycle is a common multiplexing scheme for dot matrix displays, where each row is active for only 1/16 of the time to manage power and heat.
- Peak Emission Wavelength (λp):The wavelength at which the intensity of the LED's emission spectrum reaches its maximum. For the LTP-747KA, this value is typically 621 nanometers (nm), placing it firmly within the red-orange region of the visible spectrum.
- Dominant Wavelength (λd):Thamani hii ni 615 nm, ambayo ni urefu wa wimbi mmoja unaoelezea vyema jinsi jicho la binadamu linavyoona rangi. Inatofautisha kidogo na urefu wa wimbi wa kilele kutokana na umbo la wigo wa mionzi ya LED.
- Upana wa nusu ya mstari wa wigo (Δλ):Kigezo hiki kwa kawaida ni 18 nm, kinachoonyesha upana wa wigo wa mionzi katika nusu ya nguvu yake ya juu zaidi. Upana wa nusu unaopungua zaidi unaonyesha wigo safi zaidi na usitawi mkubwa wa rangi.
- Uwiano wa ulinganifu wa nguvu ya mwanga (IV-m):The maximum is specified as 2:1. This ratio defines the permissible brightness variation between the brightest and darkest points on the display. A lower ratio indicates better uniformity.
2.2 Tabia ya Umeme
Kuelewa tabia ya umeme ni muhimu kwa kubuni sakiti kwa usahihi na kuhakikisha uimara wa muda mrefu.
- Kila nukta ya voltage ya mbele (VF):Mshuko wa voltage kwenye LED wakati wa mkondo wa mbele. Wakati mkondo wa mbele (IF) ni 20mA, thamani ya kawaida ni 2.6V, na thamani ya juu ni 2.6V. Thamani ya chini ni 2.05V. Mipaka hii lazima izingatiwe wakati wa kubuni sakiti ya kudhibiti mkondo.
- Reverse current per point (IR):The small current that flows when a reverse voltage is applied. At a reverse voltage (VR) of 5V, the maximum is specified as 100 µA. Exceeding the absolute maximum reverse voltage may cause damage.
- Average forward current per point:Upeo unaopendekezwa wa mkondo wa moja kwa moja unaoendelea kwa uendeshaji thabiti ni 13 mA. Hii ni tofauti na mkondo wa kilele unaotumika katika uendeshaji wa kuzidisha njia nyingi.
- Mkondo wa kilele wa mbele kwa kila nukta:Mkondo wa papo hapo wa juu zaidi ambao nukta moja inaweza kustahimili, umebainishwa kuwa 90 mA. Katika matumizi ya kuzidisha njia nyingi, mkondo wa papo hapo unaweza kuwa mkubwa kuliko mkondo wa wastani, lakini haupaswi kuzidi kiwango hiki cha kilele.
2.3 Absolute Maximum Ratings and Thermal Considerations
These ratings define the limits beyond which permanent damage to the device may occur. They are not conditions for normal operation.
- Average Power Dissipation per Point:Nguvu ya juu inayoweza kutumiwa na LED moja kwa kudumu ni 33 mW. Kuzidi thamani hii kunaweza kusababisha joto kupita kiasi na kupunguza maisha ya matumizi.
- Safu ya halijoto ya kufanya kazi na kuhifadhi:Kifaa hiki kimepangwa kufanya kazi katika safu ya halijoto ya mazingira -35°C hadi +85°C. Pia kinaweza kuhifadhiwa katika safu hiyo hiyo ya halijoto.
- Kupunguzwa kwa sasa:Above 25°C, the average forward current must be linearly reduced at a rate of 0.17 mA per degree Celsius. This is a key design rule to prevent thermal runaway at higher ambient temperatures.
- Soldering Temperature:During wave soldering or reflow soldering, the temperature at 1/16 inch (approximately 1.6 mm) below the package mounting plane must not exceed 260°C for more than 3 seconds. This prevents damage to the internal chip and bonding wires.
3. Grading and Classification System
The datasheet clearly states that the device is "classified by luminous intensity." This implies the existence of a grading process.
- Luminous Intensity Grading:Baada ya utengenezaji, skrini moja-moja hupimwa kulingana na mwanga unaotolewa uliopimwa na kugawanywa katika viwango tofauti. Hii inahakikisha kwamba wateja wanapata bidhaa zenye kiwango cha mwangaza sawa. Maelezo ya uainishaji hutoa thamani ya chini/ya kawaida/ya juu (1650/3400 µcd), lakini dondoo hili halielezi kwa kina msimbo au kategoria maalum ya kiwango. Kwa kweli, habari za kuagiza hutaajia kiwango cha nguvu kinachohitajika.
- Kugawanya urefu wa wimbi/rangi:Ingawa kugawanya kwa urefu wa wimbi hakutajwi wazi katika maelezo haya ya uainishaji, wazalishaji wa LED kwa kawaida hupanga vifaa kulingana na urefu wa wimbi kuu au wa kilele ili kuhakikisha usawa wa rangi, hasa katika skrini zenye vitengo vingi. λp(621 nm) na λdThamani halisi ya kawaida ya (615 nm) inaonyesha kuwa nyenzo za AlInGaP zina usawa mzuri wa asili wa rangi.
4. Performance Curve Analysis
Mwongozo unataja "Mikunjo ya Kawaida ya Umeme/Optiki". Ingawa chati maalum haijatolewa katika maandishi, tunaweza kudhani yaliyomo na maana yake ya kawaida.
- Forward Current vs. Forward Voltage (IF-VF) Curve:This graph shows the nonlinear relationship between the current through an LED and the voltage across its terminals. It is crucial for designing a correct drive circuit. The curve will display a "knee" voltage (typically around 2.6V), beyond which the current increases rapidly with a small increase in voltage.
- Luminous Intensity vs. Forward Current (IV-IF) Curve:This graph illustrates how light output increases with drive current. It is typically linear within a certain range but saturates at very high currents. It helps determine the operating point for the desired brightness.
- Luminous Intensity vs. Ambient Temperature (IV-TA) Curve:Mchoro huu unaonyesha kupungua kwa mwanga unaotolewa kadiri joto la kiungo cha LED linapanda. Hupima athari ya kupunguzwa kwa joto, jambo muhimu kwa matumizi yanayofanya kazi katika mazingira ya joto la juu.
- Mkunjo wa usambazaji wa wigo:Grafu ya uhusiano kati ya nguvu ya jamaa na urefu wa wigo, inayoonyesha mkunjo wa umbo la kengele unaozingatia 621 nm na upana wa nusu ya 18 nm.
5. Taarifa za Mitambo na Ufungaji
5.1 Vipimo vya Kimwili
The character height of this display is 0.7 inches, equivalent to 17.22 mm. The package dimension drawing (referenced but not shown in the text) will detail the overall length, width, height, pin pitch, and segment arrangement. Unless otherwise specified, the tolerance for all dimensions is defined as ±0.25 mm (0.01 inch). This level of precision is crucial for mechanical fit on a printed circuit board (PCB).
5.2 Pin Connections and Internal Circuitry
Kifaa hiki kina pini 12. Ufafanuzi wa pini ni wazi: Pini 1: Anodi ya safu ya 1, Pini 2: Kathodi ya safu mlalo ya 3, Pini 3: Anodi ya safu ya 2, na kadhalika. Mchoro wa mzunguko wa ndani unaonyesha safu mlalo zina usanidi wa kathodi ya pamoja. Hii inamaanisha kila moja ya safu mlalo 7 imeunganishwa kwenye kathodi ya LED zote 5 katika safu mlalo hiyo. Waya za safu 5 zimeunganishwa kwenye anodi ya LED katika kila safu. Mpangilio huu wa matriki huruhusu udhibiti wa nukta 35 huru (5x7) kwa kutumia pini 12 tu (5+7) kupitia mbinu ya multiplexing.
5.3 Polarity Identification
Ingawa maandishi hayajaonyesha wazi, nambari za pini na mchoro wa ndani wa mzunguko hutoa maelezo muhimu yanayohitajika kwa uchambuzi wa upeo. Jedwali la ufafanuzi wa pini ni mwongozo mkuu wa kuunganisha anode na cathode kwa usahihi. Kuunganisha vibaya kwa upeo (kutumia mkazo mzuri kwa cathode) kutaizuwa LED kuwaka, na ikiwa voltage itazidi kiwango cha voltage ya nyuma (5V), inaweza kuharibu.
6. Welding and Assembly Guide
The key guideline provided is the soldering temperature profile: the temperature measured 1.6 mm below the package body must not exceed 260°C for more than 3 seconds. This is a standard guideline for wave soldering or reflow soldering processes. For manual soldering, a temperature-controlled soldering iron should be used, and contact time with the pins should be minimized to prevent heat conduction along the pins and damage to the internal chip. Proper electrostatic discharge (ESD) precautions should be observed during handling and assembly to prevent damage to semiconductor junctions.
7. Mapendekezo ya Matumizi
7.1 Mandhari ya Kawaida ya Matumizi
Kutokana na muundo wake wa gridi ya alama 5x7 unaofaa kwa kutengeneza herufi na nambari, LTP-747KA inafaa kabisa kwa matumizi yanayohitaji usomaji wazi wa herufi moja. Mifano ni pamoja na:
- Paneli za udhibiti wa viwanda na vionyeshi vya vyombo.
- Vifaa vya Uchunguzi na Upimaji.
- Vifaa vya matumizi ya kaya, kama vile tanuri ya microwave, mashine ya kuosha nguo, au vifaa vya sauti.
- Vituo vya mauzo na vionyeshi vya taarifa za msingi.
- Educational kits for learning microcontrollers and multiplexed displays.
7.2 Mazingatio ya Ubunifu
- Mzunguko wa kuendesha:Inahitaji microcontroller au IC maalum ya kiendesha maonyesho kwa ajili ya kuzidisha safu na nguzo. Kiendesha lazima kiweze kutoa/kunyonya mkondo wa kilele unaohitajika kwa safu na nguzo kwa mtiririko huo (kulingana na masharti ya majaribio, hadi 32mA kwa kila nukta, lakini muundo unapaswa kurejelea viwango vya juu kabisa).
- Kikomo cha mkondo:Kila anode (safu) laini lazima itumie upinzani wa kikomo wa nje kuweka mkondo wa mbele na kulinda LED. Thamani ya upinzani hutumia fomula R = (VUgavi wa umeme- VF) / IF Computation. The peak current (IP) must be considered for use in multiplexed computation.
- Thermal Management:In high ambient temperature environments or high-brightness applications, ensure the average current is derated as specified (0.17 mA per degree Celsius above 25°C). Adequate spacing on the PCB aids natural convection cooling.
- Perspective:The datasheet claims to have a "wide viewing angle," which is highly beneficial for applications where the display might be viewed from off-axis positions.
8. Ulinganisho wa Kiufundi na Tofauti
Ingawa hakuna kulinganisha moja kwa moja na aina nyingine zilizotolewa, kulingana na maelezo yake ya uainishaji, sababu muhimu za utofautishaji wa LTP-747KA ni pamoja na:
- Teknolojia ya nyenzo (AlInGaP):Ikilinganishwa na LED za zamani za GaAsP au GaP, AlInGaP hutoa ufanisi bora, utulivu bora wa joto na mwangaza bora zaidi, na hivyo kufanikisha madai ya "mwangaza wa juu na tofauti kubwa ya rangi".
- Dot Matrix vs. Segment Display:The 5x7 dot matrix offers greater flexibility than the standard 7-segment display because it can display the full ASCII character set, symbols, and simple graphics, rather than just numbers and a few letters.
- Intensity Classification:Kugawanya kiwango cha mwanga ni utendaji wa thamani ya ziada kwa matumizi yanayohitaji usawa kati ya vitengo mbalimbali.
- Kuimarisha tofauti ya mwanga:Bodi ya kijivu yenye nukta nyeupe ni chaguo la muundo linalolenga kuboresha tofauti ya mwanga wakati LED zimezimwa, na kufanya skrini ionekane kitaalamu na iweze kusomeka kwa urahisi chini ya hali mbalimbali za mwanga.
9. Maswali Yanayoulizwa Mara kwa Mara (Kulingana na Vigezo vya Kiufundi)
9.1 What is the difference between Peak Forward Current (90mA) and Test Condition Current (32mA)?
Peak Forward Current (90mA) is an Absolute Maximum Rating—the highest instantaneous current the LED can withstand without immediate damage. The 32mA used in luminous intensity testing is a typical operating condition measured in a multiplexed (1/16 duty cycle) system. In that case,averageMkondo wa umeme unapaswa kuwa mdogo zaidi (32mA / 16 = 2mA). Muundo lazima uhakikishe mkondo wa papo hapo unabaki chini ya 90mA, na mkondo wa wastani katika kila nukta unabaki chini ya 13mA (kuzingatia kupunguzwa kwa joto).
9.2 How to understand the 1/16 duty cycle specification?
Hii inawakilisha njia ya kawaida ya kuendesha ya kuzidisha. Ili kudhibiti safu 5 na safu mlalo 7, mbinu ya kawaida ni kuamilisha safu mlalo moja kwa wakati mmoja, na kuzizunguka haraka zote 7. Ikiwa kila safu mlalo inafunguliwa kwa muda sawa, basi muda wake wa kuamilishwa ni 1/7 ya jumla ya muda. Uwiano wa kazi ya 1/16 ni hali ya kawaida ya kupima, iliyokubaliwa na sanifu, inayoruhusu kulinganisha kati ya vielelezo tofauti, hata kama mpango wako halisi wa kuzidisha katika matumizi yako ni uwiano wa kazi ya 1/7 au 1/8.
9.3 Why is the forward voltage given as a range (minimum 2.05V, typical/maximum 2.6V)?
Voltage ya mbele (VF) ina tofauti asilia kutokana na uvumilivu wa utengenezaji wa nyenzo za semiconductor. Muundo wa mzunguko lazima ukubaliane na safu hii. Upinzani wa kudhibiti mkondo unapaswa kutumiaThamani ya juu kabisa VF(2.6V) ili kuhakikisha kwamba hata vifaa vyenye VFvya juu vinapata voltage ya kutosha kuwasha na kufikia mkondo unaohitajika. Kutumia thamani ya kawaida kwa hesabu kunaweza kuleta hatari ya kusukumwa kwa baadhi ya seli.
10. Design and Use Case Examples
Scenario:Design a single-character temperature readout display for an industrial controller operating in environments up to 50°C.
- Character Set:A 5x7 matrix can display digits 0-9 and letters, such as "C" for degrees Celsius.
- Driver Selection:A microcontroller with at least 12 I/O pins or a dedicated display driver IC (e.g., MAX7219) will be used to handle the multiplexing timing.
- Hesabu ya sasa:Weka sasa ya wastani ya nukta inayohitajika kwa mwangaza mzuri. Tuchukulie tunachagua wastani wa 8mA. Katika 50°C, punguzo linatumika: Punguzo = (50°C - 25°C) * 0.17 mA/°C = 4.25 mA. Sasa ya wastani ya juu inayoruhusiwa kwenye 50°C = 13 mA - 4.25 mA = 8.75 mA. Lengo letu la 8mA limewekwa kwa usalama.
- Hesabu ya upinzani:Kwa multiplexing ya 1/7 (safu 7), kilele cha sasa kwa kila nukta kinahitaji kufikia 8mA * 7 = 56mA ili kufikia wastani wa 8mA. Hii iko chini ya kiwango cha kilele cha 90mA. Kwa kutumia usambazaji wa umeme wa 5V na VF(max)=2.6V, upinzani wa kikomo cha sasa ni R = (5V - 2.6V) / 0.056A ≈ 42.9Ω. Upinzani wa kawaida wa 43Ω utatumika.
- Muundo wa PCB:The display placeholder will match the dimensional drawing. Sufficient space will be left around the package for airflow.
The LTP-747KA operates based on the principle of electroluminescence in a semiconductor p-n junction. When a forward voltage exceeding the diode's built-in potential is applied (anode positive relative to the cathode), electrons from the n-type AlInGaP layer recombine with holes from the p-type layer. This recombination event releases energy in the form of photons (light). The specific composition of the AlInGaP alloy (aluminum, indium, gallium, phosphorus) determines the semiconductor's bandgap energy, which directly dictates the wavelength (color) of the emitted light—in this case, a red-orange color of approximately 621 nm. The chip is mounted on an opaque gallium arsenide (GaAs) substrate, which helps reflect light upward, improving the overall light extraction efficiency from the top surface of the device. The 5x7 matrix is formed by individually addressable LEDs arranged in this grid pattern, controlled by an external multiplexing circuit that rapidly sequences power to the rows and columns to create the visual illusion of a stable, fully illuminated character.
12. Mielekeo ya Kiufundi na Mazingira
Teknolojia ya LED ya AlInGaP iliyotumika katika LTP-747KA ilikuwa maendeleo makubwa ikilinganishwa na nyenzo za awali za LED kama GaAsP. Ilifanya uwezekano wa mwangaza wa juu zaidi, ufanisi bora, na uthabiti bora wa joto, na kufanya LED ziweze kutumika katika anuwai pana ya matumizi ya viashiria na maonyesho. Mwenendo wa teknolojia ya maonyesho baadaye uligeukia kuelekea matriki ya nukta zenye msongamano wa juu, matriki kamili za rangi za RGB, na upitishaji mpana wa maonyesho ya LED ya kikaboni (OLED) na maonyesho ya LED midogo katika skrini zenye usahihi wa juu. Hata hivyo, maonyesho ya matriki ya nukta ya herufi na nambari ya tarakimu moja na nyingi kama muundo wa 5x7 bado yanahusika sana kwa kiolesura cha gharama nafuu, cha kuaminika, na kinachosomeka kwa urahisi katika mazingira ya viwanda, vifaa, na vyombo vya kupimia ambapo uwezo kamili wa picha hauhitajiki. Kanuni za msingi za kuendesha—uzidishaji na udhibiti wa mkondo—bado ndio msingi wa muundo wa maonyesho ya LED bila kujali kiwango au teknolojia.
AlInGaP LED technology, as used in the LTP-747KA, represented a significant advancement over earlier LED materials like GaAsP. It enabled higher brightness, improved efficiency, and better temperature stability, making LEDs viable for a wider range of indicator and display applications. The trend in display technology has since moved towards higher-density dot matrices, full-color RGB matrices, and the widespread adoption of organic LED (OLED) and micro-LED displays for high-resolution screens. However, single and multi-digit alphanumeric dot matrix displays like the 5x7 format remain highly relevant for cost-effective, reliable, and easily readable interfaces in industrial, appliance, and instrumentation contexts where full graphical capability is not required. The underlying drive principles—multiplexing and current control—remain fundamental to LED display design regardless of the scale or technology.
Maelezo ya kina ya istilahi za maelezo ya LED
Ufafanuzi kamili wa istilahi za kiteknolojia ya LED
I. Viashiria Muhimu vya Utendaji wa Umeme na Mwanga
| Istilahi | Vitengo/Uwakilishi | Popular Explanation | Why It Is Important |
|---|---|---|---|
| Ufanisi wa Mwanga (Luminous Efficacy) | lm/W (lumen/watt) | Mwanga unaotolewa kwa kila watt ya umeme, unavyozidi kuwa mkubwa ndivyo unavyozidi kuokoa nishati. | Huamua moja kwa moja kiwango cha ufanisi wa taa na gharama za umeme. |
| Luminous Flux | lm (lumen) | Jumla ya mwanga unaotolewa na chanzo cha mwanga, unaojulikana kwa jina la "mwangaza". | Huamua kama taa inatosha kuwa na mwangaza. |
| Pembe ya kuangazia (Viewing Angle) | ° (digrii), k.m. 120° | Pembe ambapo mwangaza hupungua hadi nusu, huamua upana wa boriti. | Huathiri eneo la mwanga na usawa wake. |
| Joto la rangi (CCT) | K (Kelvin), k.m. 2700K/6500K | Joto la rangi ya mwanga, thamani ya chini inaelekea manjano/joto, thamani ya juu inaelekea nyeupe/baridi. | Inaamua mazingira ya taa na matumizi yanayofaa. |
| Kielelezo cha Uonyeshaji Rangi (CRI / Ra) | Hakuna kitengo, 0–100 | Uwezo wa chanzo cha mwanga kurejesha rangi halisi ya kitu, Ra≥80 ni bora. | Inaathiri ukweli wa rangi, hutumiwa katika maeneo yenye mahitaji makubwa kama maduka makubwa, majumba ya sanaa, n.k. |
| Color Tolerance (SDCM) | MacAdam Ellipse Steps, e.g., "5-step" | A quantitative indicator of color consistency; a smaller step number indicates higher color consistency. | Kuhakikisha hakuna tofauti ya rangi kati ya taa za kundi moja. |
| Dominant Wavelength | nm (nanometer), kama 620nm (nyekundu) | Thamani ya urefu wa wimbi inayolingana na rangi ya LED zenye rangi. | Inaamua hue ya LED ya rangi moja kama nyekundu, manjano, kijani, n.k. |
| Usambazaji wa Wigo (Spectral Distribution) | Mkunjo wa wavelength vs. intensity | Inaonyesha usambazaji wa nguvu ya mwanga unaotolewa na LED katika kila urefu wa wimbi. | Huathiri ubora wa kuonyesha rangi na ubora wa rangi. |
II. Vigezo vya Umeme
| Istilahi | Ishara | Popular Explanation | Mazingatio ya Ubunifu |
|---|---|---|---|
| Voltage ya Mbele (Forward Voltage) | Vf | Voltage ya chini inayohitajika ili LED iwashwe, kama vile "kizingiti cha kuanzisha". | Voltage ya chanzo cha usukumaji lazima iwe ≥ Vf, voltage inajumlishwa wakati LED nyingi zimeunganishwa mfululizo. |
| Forward Current | If | The current value that makes the LED emit light normally. | Constant current drive is commonly used, as the current determines brightness and lifespan. |
| Mkondo wa juu zaidi wa msukumo (Pulse Current) | Ifp | Peak current that can be withstood for a short period, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled to avoid overheating damage. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | Mzunguko unahitaji kuzuia uunganishaji kinyume au mshtuko wa voltage. |
| Thermal Resistance | Rth (°C/W) | Upinzani wa joto kutoka kwenye chip hadi kwenye sehemu ya kuuzi, thamani ya chini inaonyesha usambazaji bora wa joto. | Upinzani wa juu wa joto unahitaji muundo wa nguvu zaidi wa usambazaji wa joto, vinginevyo joto la kiungo litaongezeka. |
| Uvumilivu wa Kutokwa na Umeme wa Tuli (ESD Immunity) | V (HBM), k.m. 1000V | Uwezo wa kukabiliana na mshtuko wa umeme wa tuli, thamani ya juu zaidi inamaanisha uwezo mkubwa wa kuepusha uharibifu wa umeme wa tuli. | Hatua za kinga dhidi ya umeme wa tuli zinahitajika katika uzalishaji, hasa kwa LED zenye usikivu mkubwa. |
III. Usimamizi wa Joto na Uthabiti
| Istilahi | Viashiria Muhimu | Popular Explanation | Athari |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Joto halisi la uendeshaji ndani ya chip ya LED. | Kila kupungua kwa joto kwa 10°C, maisha ya taa yanaweza kuongezeka mara mbili; joto la juu sana husababisha kupungua kwa mwanga na mabadiliko ya rangi. |
| Kupungua kwa Mwanga (Lumen Depreciation) | L70 / L80 (saa) | Muda unaohitajika ili mwangaza upunguke hadi 70% au 80% ya thamani ya awali. | Inafafanua moja kwa moja "maisha ya huduma" ya LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining brightness after a period of use. | Inaonyesha uwezo wa kudumisha mwangaza baada ya matumizi ya muda mrefu. |
| Color Shift | Δu′v′ or MacAdam ellipse | The degree of color change during usage. | Affects the color consistency of the lighting scene. |
| Uzeefu wa joto (Thermal Aging) | Kupungua kwa utendaji wa nyenzo | Deterioration of packaging materials due to prolonged high temperatures. | May lead to decreased brightness, color shift, or open-circuit failure. |
IV. Packaging and Materials
| Istilahi | Aina za Kawaida | Popular Explanation | Sifa na Matumizi |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | A housing material that protects the chip and provides optical and thermal interfaces. | EMC ina msimamo mzuri wa joto, gharama nafuu; kauri ina usambazaji bora wa joto, maisha marefu. |
| Muundo wa chip | Face-up, Flip Chip | Chip electrode arrangement method. | Flip Chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating | YAG, silicate, nitride | Inayofunikwa kwenye chip ya mwanga wa bluu, sehemu hubadilishwa kuwa mwanga wa manjano/nyekundu, na kuchanganywa kuwa mwanga mweupe. | Fosfori tofauti huathiri ufanisi wa mwanga, halijoto ya rangi na ubora wa kuonyesha rangi. |
| Lenzi/Usanifu wa Optics | Flat, Microlens, Total Internal Reflection | Optical structures on the packaging surface to control light distribution. | Determine the beam angle and light distribution curve. |
V. Quality Control and Binning
| Istilahi | Binning Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Grading | Codes such as 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness for products within the same batch. |
| Mgawanyiko wa voltage | Msimbo kama vile 6W, 6X | Group by forward voltage range. | Facilitates driver matching and improves system efficiency. |
| Color binning. | 5-step MacAdam Ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven color within the same luminaire. |
| Color temperature binning | 2700K, 3000K, etc. | Kugawanya kwa kundi kulingana na joto la rangi, kila kundi kina anuwai ya kuratibu inayolingana. | Kukidhi mahitaji ya joto la rangi kwa matukio tofauti. |
VI. Upimaji na Uthibitishaji
| Istilahi | Viwango/Upimaji | Popular Explanation | Maana |
|---|---|---|---|
| LM-80 | Mtihani wa Kudumisha Lumen | Kurekebisha kwa muda mrefu chini ya hali ya joto la kudumu, kurekodi data ya kupungua kwa mwangaza. | Kutumia kukadiria maisha ya LED (kwa kuchanganya TM-21). |
| TM-21 | Standard for Life Projection | Projecting lifetime under actual use conditions based on LM-80 data. | Toa utabiri wa kisayansi wa maisha. |
| IESNA Standard | Illuminating Engineering Society Standard | Inajumu mbinu za kupima mwanga, umeme na joto. | Msingi unaokubalika na tasnia ya vipimo. |
| RoHS / REACH | Environmental Certification | Ensure products are free from hazardous substances (e.g., lead, mercury). | Masharti ya kuingia katika soko la kimataifa. |
| ENERGY STAR / DLC | Uthibitisho wa Ufanisi wa Nishati | Uthibitisho wa Ufanisi wa Nishati na Utendaji kwa Bidhaa za Taa. | Inatumika kwa kawaida katika ununuzi wa serikali na miradi ya ruzuku, kuimarisha ushindani wa soko. |