Table of Contents
- 1. Product Overview
- 1.1 Key Features and Advantages
- 2. Maelezo ya Vipimo vya Kiufundi
- 2.1 Viwango vya Juu Kabisa
- 2.2 Electrical and Optical Characteristics (Ta=25°C)
- 3. The Grading and Classification System specification clearly states that the devices are "classified according to luminous intensity." This implies the existence of a grading process. Luminous Intensity Grading: The wide range specified for IV (200-600 μcd) indicates that production parts are tested and sorted into different intensity bins. Designers can select bins for applications requiring specific brightness levels or strict uniformity across multiple displays. Forward Voltage: The specified range (2.1-2.6V) may also lead to voltage grading, which can be important for power supply design in large arrays. Wavelength: While typical values for λp and λd are given, tight-tolerance bins for specific chromaticity coordinates may be available, though not detailed in this summary specification. 4. Performance Curve Analysis
- 5. Mechanical and Packaging Information
- 5.1 Package Dimensions
- 5.2 Pin Connections and Internal Circuitry
- 6. Soldering and Assembly Guide
- 7. Mapendekezo ya Utumizi
- 7.1 Saketi ya Kawaida ya Utumizi
- 7.2 Design Considerations
- 8. Technical Comparison and Differentiation
- Q1: Lengo la usanidi wa "common anode" ni nini?
- Scenario: Designing a Portable Digital Multimeter Display
- LTC-2621JD-04 is based on
- Ingawa kifaa hiki maalum kinatumia teknolojia ya mashimo ya kupenyeza, mfumo wa nyenzo za msingi wa AlInGaP bado una uhusiano mkubwa. Mwelekeo wa teknolojia za kuonyesha ni pamoja na:
1. Product Overview
The LTC-2621JD-04 is a compact, high-performance three-digit seven-segment display module, specifically designed for applications requiring clear numeric readouts. Its primary function is to provide visual numeric output in electronic devices. The core advantage of this device lies in its use of advanced AlInGaP (Aluminum Indium Gallium Phosphide) semiconductor technology to manufacture the LED chips, which are fabricated on an opaque GaAs substrate. This combination yields the iconic "Super Bright Red" luminous characteristic. The display features a gray panel with white segment design, enhancing contrast and readability. Target markets include industrial instrumentation, consumer electronics, test and measurement equipment, and any embedded system requiring reliable, low-power numeric display.
1.1 Key Features and Advantages
- Character Height:0.28 inches (7.0 mm), achieving a good balance between size and visibility.
- Segment Design:Segments ya mfululizo na sare, huhakikisha muonekano bora na uzuri wa herufi.
- Ufanisi wa Nishati:Matumizi ya nguvu ya chini, inafaa kwa matumizi yanayotumia betri au yanayozingatia matumizi ya nishati.
- Utendaji wa Kioo:High brightness and high contrast ensure good readability under various lighting conditions.
- Viewing Angle:Wide viewing angle allows reading the display content from off-axis positions.
- Uaminifu:Uaminifu wa mfumo dhabiti, hakuna sehemu zinazosonga, na hivyo kuwa na maisha marefu ya huduma.
- Udhibiti wa Ubora:Vifaa vinatengenezwa kulingana na nguvu ya mwanga ili kuhakikisha mwangaza unaolingana kati ya vikundi tofauti vya uzalishaji.
2. Maelezo ya Vipimo vya Kiufundi
Sehemu hii inachambua kwa kina na kwa uwazi vigezo muhimu vya kiufundi vya kifaa kulingana na hati ya maelezo ya kiufundi.
2.1 Viwango vya Juu Kabisa
These ratings define the stress limits that may cause permanent damage to the device. Operation at or beyond these limits is not guaranteed.
- Maximum Power Dissipation per Segment:Maximum 70 mW. This limits the maximum continuous power that a single segment can dissipate as heat.
- Peak forward current per segment:Maximum 90 mA, but only under specific pulse conditions: 1/10 duty cycle and 0.1 ms pulse width. This rating applies to multiplexed or short-duration high-brightness pulses.
- Continuous forward current per segment:Maximum 25 mA at 25°C. This current derates linearly at 0.33 mA/°C when the ambient temperature (Ta) exceeds 25°C. For example, at 85°C, the maximum allowable continuous current is approximately: 25 mA - ((85°C - 25°C) * 0.33 mA/°C) = 5.2 mA.
- Reverse voltage per segment:Upeo wa juu ni 5 V. Kuzidi thamani hii kunaweza kusababisha kuvunjika kwa kiungo.
- Safu ya joto la uendeshaji:-35°C hadi +85°C. Kifaa kimeundwa kufanya kazi ndani ya safu hii ya joto la mazingira.
- Safu ya joto la uhifadhi:-35°C hadi +85°C.
- Joto la kulehemu:Kiwango cha juu cha 260°C, kwa muda wa sekunde 3 kwa upeo, kipimo kinachukuliwa kwenye umbali wa milimita 1.6 chini ya ndege ya usakinishaji. Hii ni muhimu kwa mchakato wa wave soldering au reflow soldering ili kuzuia uharibifu wa joto.
2.2 Electrical and Optical Characteristics (Ta=25°C)
These are typical operating parameters under specified test conditions.
- Average Luminous Intensity (IV):Inapokua kutoka 200 μcd (kiwango cha chini) hadi 600 μcd (kiwango cha juu), na thamani ya kawaida inayoeleweka. Inapimwa wakati mkondo wa mbele (IF) ni 1 mA. Hii ni kigezo muhimu cha kugundua mwangaza.
- Urefu wa wimbi la kilele cha utoaji (λp):650 nm (thamani ya kawaida). Hii ndio urefu wa wimbi ambalo utoaji wa wigo ni wenye nguvu zaidi, na inafafanua rangi ya "nyekundu yenye mwangaza mkubwa".
- Spectral line half-width (Δλ):20 nm (typical value). This indicates spectral purity; a smaller value means the light is more monochromatic. 20nm is a typical value for AlInGaP red LEDs.
- Dominant wavelength (λd):639 nm (typical value). This is the single wavelength that matches the LED color as perceived by the human eye, and it is usually slightly different from the peak wavelength.
- Forward voltage per segment (VF):Ranges from 2.1 V (minimum) to 2.6 V (maximum), with a typical value of 2.6 V at IF=20 mA. This is crucial for designing current-limiting circuits.
- Reverse current per segment (IR):at reverse voltage (VRWhen the voltage is 5V, the maximum current is 100 μA.
- Luminous intensity matching ratio (IV-m):Maximum 2:1. This specifies the maximum allowable ratio between the brightest and darkest segments/bits within the device, ensuring uniformity.
Maelezo ya Kipimo:Nguvu ya mwanga hupimwa kwa kutumia sensor na vichungi vinavyokaribia mkunjo wa majibu ya kuona ya wazi ya CIE, kuhakikisha kuwa matokeo ya kipimo yanahusiana na mtazamo wa mwanadamu wa mwangaza.
3. Mfumo wa Kupanga na Kuainisha
Spec inasema wazi kuwa kifaa "kimeainishwa kulingana na nguvu ya mwanga." Hii inamaanisha kuwa kuna mchakato wa kupanga.
- Kiwango cha kiwango cha mwanga:Kwa IVAnuwai maalum iliyobainishwa (200-600 μcd) inaonyesha vipengele vya uzalishaji vinajaribiwa na kugawanywa katika viwango tofauti vya nguvu. Wabunifu wanaweza kuchagua kiwango kwa matumizi yanayohitaji kiwango maalum cha mwangaza au usawa mkali kati ya vielelezo vingi.
- Forward voltage:The specified range (2.1-2.6V) may also lead to voltage grading, which could be important for power supply design in large arrays.
- Wavelength:Although typical values for λpand λdare given, tight tolerance grades for specific chromaticity coordinates may be available, though not detailed in this summary datasheet.
4. Performance Curve Analysis
The datasheet references "Typical Electrical/Optical Characteristic Curves." While specific graphs are not provided in the text, we can infer their standard content and importance.
- Uzito wa Mwanga wa Jamaa dhidi ya Mkondo wa Mbele (Mkondo wa I-V):Chati hii itaonyesha jinsi pato la mwanga linavyobadilika na ongezeko la mkondo, kwa kawaida kwa uhusiano wa chini ya mstari, ikasisitiza kupungua kwa ufanisi kwenye mikondo ya juu.
- Voltage ya Mbele dhidi ya Mkondo wa Mbele:Displays the I-V characteristics of a diode, which is crucial for calculating series resistance values or designing constant current drivers.
- Relative Luminous Intensity vs. Ambient Temperature:Shows how light output decreases with increasing temperature, a key factor in thermal management.
- Spectral Distribution:A plot of relative intensity vs. wavelength, showing a peak at approximately 650nm and a full width at half maximum of 20nm.
5. Mechanical and Packaging Information
5.1 Package Dimensions
This device is packaged in a standard LED display package. All dimensions are in millimeters (mm). Unless otherwise specified for particular features, the general tolerance is ±0.25 mm (≈±0.01 inch). The exact dimensional drawing is referenced in the datasheet but is not detailed here. Key aspects include overall length, width, height, digit spacing, pin pitch, and pin dimensions.
5.2 Pin Connections and Internal Circuitry
LTC-2621JD-04 ni aina yaMultiplexed common anodeKifaa. Hii inamaanisha kuwa anode ya kila tarakimu imeunganishwa ndani kwa tarakimu, wakati cathode ya kila aina ya sehemu (A-G, DP) inatumika kwa pamoja kati ya tarakimu mbalimbali.
Ufafanuzi wa pini (mfuko wa pini 16):
- Pin 1: Cathode D
- Pin 2: Common Anode (Digit 1)
- Pin 3: Cathode D.P. (Decimal Point)
- Pin 4: Cathode E
- Pin 5: Common Anode (Digit 2)
- Pin 6: Cathode C
- Pin 7: Cathode G
- Pin 8: Common Anode (Digit 3)
- Pin 9: No Connection
- Pin 10: No pin
- Pin 11: No pin
- Pin 12: Cathode B
- Pin 13: Common anode for L1, L2, L3 (possibly a colon or other marker)
- Pin 14: No pin
- Pin 15: Cathode A
- Pin 16: Cathode F
Internal circuit diagram:Mchoro wa kanuni unaonyesha nodi tatu za anodi za kawaida (moja kwa kila tarakimu) zikiunganishwa kwa pini 2, 5 na 8. Kathodi ya kila sehemu (A-G, DP) ni nodi moja inayounganishwa kwa pini yake husika, na LED ya sehemu hiyo katika kila tarakimu imeunganishwa kati ya anodi ya kawaida ya tarakimu hiyo na kathodi ya sehemu inayoshirikiwa. Muundo huu unafaa kabisa kwa uendeshaji wa multiplexing.
6. Soldering and Assembly Guide
Mwongozo muhimu unaotolewa ni viwango vya juu kabisa vya uchomaji:Kiwango cha juu cha 260°C, kwa muda usiozidi sekunde 3, kipimo kinachukuliwa kwenye hatua 1.6 mm chini ya ndege ya usakinishaji.
- Uwekaji wa mshono wa reflow.Mkunjo wa kawaida wa uwekaji mshono wa reflow bila risasi, halijoto ya kilele isizidi 260°C, na muda wa kuwa juu ya 240°C ni mfupi sana, inapaswa kuwa ya kufanana. Sehemu ya kipimo ya milimita 1.6 ni muhimu sana kwa uthibitishaji wa mkunjo.
- Uwekaji wa mshono wa wimbi.Feasible, but contact time and temperature must be carefully controlled to meet the 260°C/3 seconds limit.
- Hand soldering:Use a temperature-controlled soldering iron. Apply heat to the PCB pad, not directly to the LED leads, and complete the soldering quickly.
- Hali ya kuhifadhi:Hifadhi katika mazingira yaliyokauka na yanayozuia umeme ndani ya anuwai maalum ya joto la kuhifadhi (-35°C hadi +85°C). Ikiwa imefichuliwa kwenye unyevunyevu, vifaa vinavyohisi unyevu vinaweza kuhitaji kukaushwa kabla ya matumizi.
7. Mapendekezo ya Utumizi
7.1 Saketi ya Kawaida ya Utumizi
A multiplexed common-anode configuration requires a driving circuit. A typical design employs:
- Microcontroller or driver IC:Inatumika kudhibiti mfuatano na data.
- Kichocheo cha biti:Transista ya PNP au swichi maalum ya upande wa juu, inayotumika kumwagia mkondo kwenye pini ya anodi ya kawaida (2, 5, 8, 13).
- Kichocheo cha sehemu:Microcontroller port or low-side driver IC (such as a 74HC595 shift register with open-drain output or a dedicated LED driver), used to sink current from the segment cathode pins (1, 3, 4, 6, 7, 12, 15, 16).
- Current Limiting Resistor:When using constant voltage drive, one resistor is needed for each segment cathode line (not for each segment LED). The resistor value is calculated using R = (VPower supply- VF) / IFCalculation. For a 5V power supply, IF=10 mA, VF=2.6V, R = (5 - 2.6) / 0.01 = 240 Ω. For better uniformity, a constant current driver is preferred.
7.2 Design Considerations
- Multiplexing Frequency:使用足够高的刷新率以避免可见闪烁(通常每位>60 Hz,因此3位扫描速率>180 Hz)。
- Peak Current vs. Brightness:To achieve high average brightness while maintaining the continuous current rating, multiplexing with a higher peak current (up to 90mA pulse rating) is used. For example, driving at a 1/3 duty cycle (3 digits) with a 30mA peak current results in an average current of 10mA per segment.
- Usimamizi wa joto:Hakikisha mpangilio wa PCB unaruhusu upotezaji wa joto, hasa unapokaribia kuendesha kwa viwango vya juu vilivyopangwa. Joto la juu la mazingira litahitaji kupunguzwa kwa sasa.
- Ulinzi wa ESD:LED zinaathiriwa na umeme wa tuli. Chukua tahadhari zinazofaa za ESD wakati wa usanikishaji.
8. Technical Comparison and Differentiation
Ikilinganishwa na teknolojia za zamani kama vile LED nyekundu ya kawaida ya GaP au vionyeshi vya nambari vikubwa zaidi, LTC-2621JD-04 inatoa faida maalum:
- AlInGaP vs. GaAsP/GaP:AlInGaP technology offers significantly higher luminous efficiency, resulting in higher brightness and better visibility under ambient light. The "Super Bright Red" color is also more vivid.
- Small Character Height (0.28 inches):Gray Panel / White Segments:
- Wakati sehemu za maonyesho haziko wazi, usindikaji huu wa uso hutoa tofauti kubwa ya rangi, ikiboresha uzuri na uwezo wa kusomeka kwa maonyesho yote ikilinganishwa na paneli nyeusi kabisa au kijivu kabisa.Ngazi za nguvu:
- Uainishaji huu hutoa kiwango fulani cha udhibiti wa ubora na utabiri, ambao haupo kila wakati katika vionyeshi vya bei nafuu.9. Maswali Yanayoulizwa Mara kwa Mara (Kulingana na Vigezo vya Kiufundi)
Q1: Lengo la usanidi wa "common anode" ni nini?
A1: Anode ya Pamoja hurahisisha uunganishaji mwingi. Unawasha tarakimu moja kwa wakati mmoja kwa kutumia voltage chanya kwa pini ya anode yake, wakati huo huo ukigundua cathode ya sehemu unayotaka kuwasha. Hii inapunguza idadi ya pini zinazohitajika za kuendesha kutoka (sehemu 7 + 1 DP) * tarakimu 3 = 24 hadi anode 3 + cathode 8 = 11.
Q2: Je, thamani ya upinzani ya kuendesha kionyeshi hiki inahesabiwaje?
A2: Tumia sheria ya Ohm: R = (V
Power supply- V) / IF. Tumia V ya juu kwenye spec sheetF(2.6V), ili kuhakikisha kuwa hata kwa sehemu zenye V ya juuF, kuna kushuka kwa kutosha kwa voltage kwenye resistor. Chagua I kulingana na mwangaza unaohitajikaF, ukidumisha ndani ya viwango vya kuendelea (25mA kwenye 25°C) au visivyo vya mfululizo.FQ3: Naweza kutumia microcontroller ya 3.3V kuendesha kionyeshi hiki?
A3: Inawezekana, lakini kuna mipaka. Ikiwa V
ni 2.6V, basi kwenye 3.3V, kuna tofauti ya voltage ya 0.7V tu kwenye kipingamizi cha kudhibiti mkondo. Kwa mkondo wa 10mA, R=70Ω. Thamani hii ya chini ya upinzani inawezekana, lakini mabadiliko ya VFyatasababisha mabadiliko makubwa ya mwangaza. Ili kufikia utendakazi thabiti, inashauriwa kutumia kiendeshi cha mkondo wa kudumu au kibadilishaji cha kuongeza voltage ili kutoa voltage ya juu ya usambazaji (kama 5V).FQ4: Inamaanisha nini "uwiano wa kufanana wa nguvu ya mwanga 2:1"?
A4: Hii inamaanisha kuwa ndani ya kitengo kimoja cha LTC-2621JD-04, chini ya hali sawa (I
=1mA) wakati wa kupima, mwangaza wa sehemu au tarakimu angavu zaidi hautazidi mara mbili ya mwangaza wa sehemu au tarakimu giza zaidi. Hii inahakikisha usawa wa kuona.F10. Design and Use Case Studies
Scenario: Designing a Portable Digital Multimeter Display
LTC-2621JD-04 is an excellent choice. Its 0.28-inch digit height is highly legible. The low power requirement is crucial for battery life. The multiplexed design minimizes the number of microcontroller pins. The design will use the microcontroller's timer to cycle through digits 1, 2, and 3 at approximately 200 Hz. Segment data will be fetched from a look-up table. To save power, the display brightness (I
) can be dynamically adjusted based on ambient light sensed by a phototransistor. The high-contrast gray/white panel ensures readability in both dark and bright workshop environments. The AlInGaP ultra-bright red LED provides a clear, compelling readout.F11. Introduction to Technical Principles
LTC-2621JD-04 is based on
AlInGaP (aluminum indium gallium phosphide)semiconductor material, which is epitaxially grown onGaAs (gallium arsenide)On the substrate. The "opaque" GaAs substrate is used because it absorbs the emitted light, but the AlInGaP active layer has a sufficiently high internal efficiency, allowing enough light to escape from the top of the chip. When a forward voltage is applied across the p-n junction, electrons and holes are injected into the active region. Their recombination releases energy in the form of photons. The specific composition of the AlInGaP alloy determines the bandgap energy, which directly defines the wavelength (color) of the emitted light—in this case, approximately 650 nm (red). The seven-segment format is formed by placing multiple miniature LED chips (or a single chip with multiple isolated junctions) under a patterned optical lens/diffuser to create recognizable digit segments.12. Technology Trends and Background
Ingawa kifaa hiki maalum kinatumia teknolojia ya mashimo ya kupenyeza, mfumo wa nyenzo za msingi wa AlInGaP bado una uhusiano mkubwa. Mwelekeo wa teknolojia za kuonyesha ni pamoja na:
Miniaturization:
- Transitioning to Surface-Mount Device (SMD) packaging to enable automated assembly, even for multi-digit displays.Integration:
- Combining LED arrays with driver ICs in a single package or module to simplify design.Nyenzo za hali ya juu:
- Utafiti unaoendelea kwa nyenzo kama vile GaN (kwa rangi ya bluu/kijani/njeupe) na AlInGaP ili kuboresha ufanisi na kukuza rangi mpya. Kwa mwanga mwekundu/wa machungwa/wa manjano, AlInGaP ndio teknolojia ya hali ya juu inayoongoza.Mabadiliko ya matumizi:
- Ingawa maonyesho ya sehemu saba tofauti yamekomaa, bado ni muhimu katika matumizi ambayo unyenyekevu, gharama, uaminifu, na kuonekana kwa juu ni muhimu (udhibiti wa viwanda, vifaa vya nyumbani, vyombo vya kupimia). Yanakaa pamoja na teknolojia mpya kama OLED na LCD, kila moja ikihudumia sehemu tofauti za soko kulingana na mambo kama vile pembe ya kuona, uwezo wa kusomeka kwenye jua, matumizi ya nguvu, na gharama.LTC-2621JD-04 inawakilisha suluhisho thabiti, lililokomaa ndani ya mazingira haya yanayobadilika, ikitoa usawa uliothibitishwa wa utendaji, uaminifu, na gharama kwa matumizi yake yaliyokusudiwa.
The LTC-2621JD-04 represents a robust, well-established solution within this evolving landscape, offering a proven balance of performance, reliability, and cost for its intended applications.
Detailed Explanation of LED Specification Terminology
Complete Explanation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Istilahi | Kipimo/Uwakilishi | Mafasiri ya Kawaida | Kwa Nini Ni Muhimu |
|---|---|---|---|
| Ufanisi wa Mwanga (Luminous Efficacy) | lm/W (lumen/watt) | Mwanga unaotolewa kwa kila watt ya umeme, unavyozidi kuwa mkubwa ndivyo unavyozidi kuokoa nishati. | Inaamua moja kwa moja kiwango cha ufanisi wa nishati na gharama ya umeme ya taa. |
| Mfumuko wa Mwanga (Luminous Flux) | lm (lumen) | Jumla ya mwanga unaotolewa na chanzo cha mwanga, unaojulikana kwa kawaida kama "mwangaza". | Huamua kama taa inatosha kuwa na mwangaza. |
| Pembe ya Kuangazia (Viewing Angle) | ° (digrii), k.m. 120° | Pembe ambapo nguvu ya mwana hupungua hadi nusu, inayoamua upana wa boriti ya mwanga. | Inaathiri eneo la mwangaza na usawa wake. |
| Joto la rangi (CCT) | K (Kelvin), kama 2700K/6500K | Joto la rangi ya mwanga, thamani ya chini inaelekea manjano/joto, thamani ya juu inaelekea nyeupe/baridi. | Huamua mazingira ya taa na matumizi yanayofaa. |
| Kielelezo cha Uonyeshaji Rangi (CRI / Ra) | Hakuna kitengo, 0–100 | Uwezo wa chanzo cha mwanga kurejesha rangi halisi ya kitu, Ra≥80 ni bora. | Inaathiri ukweli wa rangi, hutumiwa katika maeneo yenye mahitaji makubwa kama maduka makubwa, majumba ya sanaa, n.k. |
| Tofauti ya uvumilivu wa rangi (SDCM) | MacAdam Ellipse Steps, e.g., "5-step" | A quantitative metric for color consistency; a smaller step number indicates better color consistency. | Hakikisha rangi ya taa za kundi moja hazina tofauti. |
| Mdomo mkuu (Dominant Wavelength) | nm (nanomita), k.m. 620nm (nyekundu) | Thamani ya urefu wa wimbi inayolingana na rangi ya LED zenye rangi. | Huamua hue ya LED za rangi moja kama nyekundu, manjano, kijani, n.k. |
| Usambazaji wa Wigo (Spectral Distribution) | Mkunjo wa Urefu wa Mawimbi dhidi ya Ukubwa | Inaonyesha usambazaji wa ukubwa wa mwanga unaotolewa na LED katika urefu wa mawimbi tofauti. | Inaathiri ubora wa kuonyesha rangi na ubora wa rangi. |
II. Vigezo vya Umeme
| Istilahi | Ishara | Mafasiri ya Kawaida | Vidokezo vya Ubunifu |
|---|---|---|---|
| Forward Voltage | Vf | The minimum voltage required to light up an LED, similar to a "starting threshold". | Voltage ya chanjo ya umeme lazima iwe ≥ Vf, voltage inaongezeka wakati LED nyingi zimeunganishwa mfululizo. |
| Forward Current | If | The current value that makes the LED emit light normally. | Constant current drive is often used, as the current determines brightness and lifespan. |
| Maksimum ya mkondo wa msukumo (Pulse Current) | Ifp | Kilele cha mkondo kinachoweza kustahimili kwa muda mfupi, kinachotumika kwa udimuzi au umulika. | Pulse width and duty cycle must be strictly controlled to prevent overheating and damage. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | Reverse connection or voltage surges must be prevented in the circuit. |
| Thermal Resistance | Rth (°C/W) | Upinzani wa joto kutoka kwenye chip hadi kwenye sehemu ya kuunganishia, thamani ya chini inaonyesha usambazaji bora wa joto. | Upinzani wa joto wa juu unahitaji muundo wa nguvu zaidi wa usambazaji wa joto, vinginevyo joto la kiungo litaongezeka. |
| ESD Immunity | V (HBM), k.m. 1000V | Uwezo wa kukabiliana na mshtuko wa umeme wa tuli, thamani ya juu zaidi inamaanisha uwezekano mdogo wa kuharibika kwa umeme wa tuli. | Antistatic measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Istilahi | Key Indicators | Mafasiri ya Kawaida | Athari |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures cause lumen depreciation and color shift. |
| Kupungua kwa Mwanga (Lumen Depreciation) | L70 / L80 (saa) | Muda unaohitajika ili mwangaza upunguke hadi 70% au 80% ya thamani ya awali. | Kufafanua moja kwa moja "maisha ya huduma" ya LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam Ellipse | Kiwango cha mabadiliko ya rangi wakati wa matumizi. | Inaathiri uthabiti wa rangi wa eneo la taa. |
| Uchakavu wa Joto (Thermal Aging) | Kupungua kwa Utendaji wa Nyenzo | Uharibifu wa nyenzo za ufungaji kutokana na joto la juu kwa muda mrefu. | Inaweza kusababisha kupungua kwa mwangaza, mabadiliko ya rangi, au kushindwa kwa mzunguko wazi. |
Nne. Ufungaji na Nyenzo
| Istilahi | Aina za Kawaida | Mafasiri ya Kawaida | Sifa na Matumizi |
|---|---|---|---|
| Aina za Ufungaji | EMC, PPA, Ceramic | The housing material that protects the chip and provides optical and thermal interfaces. | EMC ina mzuri kwa joto la juu, gharama nafuu; kauri inapunguza joto vizuri, maisha marefu. |
| Muundo wa Chip | Usakinishaji wa Kawaida, Usakinishaji wa Kichwa-chini (Flip Chip) | Chip electrode arrangement method. | Flip-chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating | YAG, silicate, nitride | Coated on the blue LED chip, partially converted to yellow/red light, mixed to form white light. | Fosfori tofauti huathiri ufanisi wa mwanga, halijoto ya rangi na ubora wa kuonyesha rangi. |
| Lenzi/Usanifu wa Optics | Planar, microlens, total internal reflection | Optical structure on the package surface, controlling light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Binning
| Istilahi | Binning Content | Mafasiri ya Kawaida | Kusudi |
|---|---|---|---|
| Kikomo cha Flux ya Mwanga | Msimbo kama vile 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness for products within the same batch. |
| Voltage binning | Codes such as 6W, 6X | Grouped according to forward voltage range. | Facilitates driver power matching and improves system efficiency. |
| Color binning | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within an extremely small range. | Ensure color consistency and avoid color unevenness within the same luminaire. |
| Color temperature binning | 2700K, 3000K, etc. | Group by color temperature, each group has a corresponding coordinate range. | Meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Istilahi | Kigezo/Uchunguzi | Mafasiri ya Kawaida | Maana |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term operation under constant temperature conditions to record brightness attenuation data. | Inatumika kukadiria maisha ya LED (kwa kushirikiana na TM-21). |
| TM-21 | Standard for Life Projection | Projecting lifespan under actual use conditions based on LM-80 data. | Providing scientific life prediction. |
| IESNA Standard | Illuminating Engineering Society Standard | Inajumu mbinu za upimaji wa mwanga, umeme na joto. | Msingi unaokubalika kitaalamu wa upimaji. |
| RoHS / REACH | Eco-certification | Ensure the product does not contain hazardous substances (e.g., lead, mercury). | Masharti ya kuingia kwenye soko la kimataifa. |
| ENERGY STAR / DLC | Uthibitisho wa ufanisi wa nishati. | Uthibitishaji wa Ufanisi na Utendaji kwa Bidhaa za Taa. | Hutumiwa kwa mara nyingi katika miradi ya ununuzi wa serikali na ruzuku, kuimarisha ushindani wa soko. |