Table of Contents
- 1. Product Overview
- 2. Detailed Technical Parameters
- 2.1 Absolute Maximum Ratings
- 2.2 Electro-Optical Characteristics
- 3. Performance Curve Analysis
- 3.1 Uhusiano wa Matumizi ya Nguvu na Joto la Mazingira
- 3.2 Uwezo wa Kugundua Mwanga
- 3.3 Relationship Between Reverse Dark Current and Ambient Temperature
- 3.4 Relationship Between Reverse Photocurrent and Irradiance (Ee)
- 3.5 Uhusiano wa Uwezo wa Mwisho na Voltage ya Kinyume
- 3.6 Uhusiano wa Muda wa Kujibu na Upinzani wa Mzigo
- 4. Taarifa za Mitambo na Ufungaji
- 4.1 Package Dimensions
- 4.2 Polarity Identification
- 5. Welding and Assembly Guide
- 6. Ufungaji na Taarifa za Kuagiza
- 6.1 Vipimo vya Idadi ya Ufungaji
- 6.2 Label Format Specifications
- 7. Application Recommendations
- 7.1 Mandhari ya Kawaida ya Utumizi
- 7.2 Design Considerations
- 8. Technical Comparison and Differentiation
- 9. Maswali Yanayoulizwa Mara kwa Mara (Kulingana na Vigezo vya Kiufundi)
- 9.1 Kuna tofauti gani kati ya kufanya kazi katika hali ya photovoltaic (bias ya sifuri) na hali ya photoconductive (bias ya kinyume)?
- 9.2 How can the photocurrent (I_L) be converted into a measurable voltage?
- 9.3 Kwa nini mkondo wa giza ni muhimu, na jinsi gani joto huathiri?
- 9.4 Je, sensor hii inaweza kutumika kwa vyanzo vya mwanga vyenye urefu wa wimbi tofauti na 940nm?
- 10. Uchambuzi wa Kesi ya Usanifu Vitendo
- 11. Kanuni ya Uendeshaji
- 12. Mwelekeo wa Sekta na Mazingira
- 13. Disclaimer and Usage Instructions
1. Product Overview
PD204-6B/L3 ni photodiode ya silikoni ya PIN yenye kasi ya juu na usikivu mkali, iliyotengenezwa kwa kifuniko cha plastiki cha kawaida cha 3mm. Kipengele hiki kina sifa za wigo zinazolingana na diodi za mionzi ya mwanga unaoonekana na infrared, na usikivu wake wa kilele umeboreshwa kwa urefu wa wimbi wa 940nm, unafaa kwa matumizi mbalimbali ya hisia yanayohitaji majibu ya haraka na utendakazi thabiti.
Faida kuu za kipengele hiki ni pamoja na wakati wake wa majibu ya haraka, usikivu mkali wa mwanga, na uwezo mdogo wa makutano, sifa hizi pamoja huhakikisha ugunduzi bora wa ishara. Bidhaa hii inalingana na kanuni za RoHS na REACH za Umoja wa Ulaya, na imetengenezwa kwa mchakato usio na risasi (Pb-free).
2. Detailed Technical Parameters
2.1 Absolute Maximum Ratings
This device is designed to operate reliably within specified environmental and electrical limits. Exceeding these ratings may cause permanent damage.
- Reverse Voltage (VR):32 V - The maximum reverse bias voltage that can be applied across the photodiode.
- Operating Temperature (Topr):-25°C to +85°C - The ambient temperature range within which the device operates normally.
- Storage Temperature (Tstg):-40°C to +100°C - The safe temperature range for storing the device when it is not powered.
- Soldering Temperature (Tsol):According to the standard reflow soldering profile, the peak temperature is 260°C, with a duration not exceeding 5 seconds.
- Power Consumption (Pc):150 mW at a free-air temperature of 25°C or below.
2.2 Electro-Optical Characteristics
Vigezo hivi vinafafanua utendakazi mkuu wa transistor ya mwanga chini ya hali za kawaida za majaribio (Ta=25°C).
- Upana wa wigo (λ0.5):760 nm to 1100 nm. This defines the wavelength range over which the device maintains at least half of its peak sensitivity.
- Peak Sensitivity Wavelength (λP):940 nm (typical). The device is most sensitive to this infrared wavelength.
- Open-circuit voltage (VOC):Under the conditions of 940nm wavelength and an irradiance (Ee) of 1 mW/cm², the typical value is 0.42 V.
- Short-circuit current (ISC):Under the same test conditions (Ee=1mW/cm², λp=940nm), the typical value is 4.3 μA.
- Reverse photocurrent (IL):Under the conditions of VR=5V, Ee=1mW/cm², λp=940nm, the minimum value is 3.9 μA, and the typical value is 6 μA. This is the photocurrent generated when the diode is reverse-biased and illuminated.
- Reverse dark current (ID):The maximum value is 10 nA under the conditions of VR=10V and complete darkness (Ee=0mW/cm²). This is a tiny leakage current that flows even when there is no light.
- Reverse Breakdown Voltage (VBR):The minimum value measured is 32 V when the reverse current (IR) is 100μA in darkness.
- Total Capacitance (Ct):Under the conditions of VR=5V and frequency of 1MHz, the typical value is 10 pF. Lower capacitance enables faster switching speed.
- Rise/Fall Time (tr/tf):Under conditions of VR=10V and a load resistance (RL) of 100Ω, the typical value is 10 ns / 10 ns, indicating an extremely fast response speed, making it suitable for pulsed light detection.
- Viewing Angle (2θ1/2):45° (typical). This defines the angular field of view within which the device maintains sensitivity.
In related applications, the luminous intensity tolerance is ±10%, the dominant wavelength tolerance is ±1nm, and the forward voltage tolerance is ±0.1V.
3. Performance Curve Analysis
Mwongozo wa maelezo hutoa mikunjo mingi ya sifa, ili kuelezea tabia ya kifaa chini ya hali tofauti. Mikunjo hii ni muhimu sana kwa wahandisi wa kubuni kutabiri utendaji katika hali halisi za matumizi.
3.1 Uhusiano wa Matumizi ya Nguvu na Joto la Mazingira
Mkunjo huu unaonyesha kuwa, joto la mazingira linapozidi 25°C, kiwango cha juu cha matumizi ya nguvu kinaruhusiwa hupungua. Wabunifu wanapaswa kupunguza uwezo wa usindikaji ipasavyo, ili kuhakikisha uimara wa muda mrefu.
3.2 Uwezo wa Kugundua Mwanga
The spectral response curve confirms the device's peak sensitivity at 940nm and its effective range from approximately 760nm to 1100nm. It highlights the device's suitability for applications utilizing common infrared LEDs.
3.3 Relationship Between Reverse Dark Current and Ambient Temperature
Dark current increases exponentially with temperature. For applications operating in high-temperature environments, this curve is crucial because higher dark current increases noise and may affect the signal-to-noise ratio under low-light conditions.
3.4 Relationship Between Reverse Photocurrent and Irradiance (Ee)
This graph illustrates the linear relationship between the generated photocurrent (IL) and the incident light intensity (irradiance) within the specified range. It confirms the predictable and linear photometric response of the device.
3.5 Uhusiano wa Uwezo wa Mwisho na Voltage ya Kinyume
Uwezo wa kiungo (Ct) hupungua kadri voltage ya upendeleo wa kinyume inavyoongezeka. Kwa matumizi ya kasi ya juu, uwezo mdogo ni bora, na mkunjo huu husaidia kuchagua sehemu bora ya kufanya kazi ya upendeleo.
3.6 Uhusiano wa Muda wa Kujibu na Upinzani wa Mzigo
Mkunjo huu unaonyesha jinsi muda wa kupanda na kushuka (tr/tf) unavyoathiriwa na thamani ya upinzani wa mzigo wa nje (RL). Kutumia upinzani mdogo wa mzigo kunawezesha kujibu kwa haraka, lakini hii hupunguza ukubwa wa ishara.
4. Taarifa za Mitambo na Ufungaji
4.1 Package Dimensions
The device uses a standard 3mm radial lead package. The dimension drawing specifies the body diameter, lead spacing, and lead dimensions. All unspecified tolerances are ±0.25mm. The lens color is black.
4.2 Polarity Identification
Kathodi (terminali hasi) kwa kawaida hutambuliwa kupwa uso wa gorofa au pini ndefu kwenye kifuniko. Lazima kuzingatia usahihi wa upeo wakati wa kukusanya saketi, ili kuhakikisha kufanya kazi kwa usawa wa kinyume.
5. Welding and Assembly Guide
Kipengele hiki kinatumika kwa mchakato wa kawaida wa usanikishaji wa PCB.
- Uchomeaji wa reflow:Kiwango cha juu cha joto cha kuchomelea ni 260°C, wakati katika joto hili au zaidi haupaswi kuzidi sekunde 5, ili kuzuia uharibifu wa joto kwa kifuniko cha plastiki na chip ya semiconductor.
- Kuchomelea kwa mkono:Ikiwa kuchomelea kwa mkono kunahitajika, chuma cha kuchomelea chenye udhibiti wa joto kinapaswa kutumiwa, na wakati wa mgusano upunguzwe iwezekanavyo (kawaida chini ya sekunde 3 kwa kila pini).
- Kusafisha:Tumia kioevu cha kusafisha kinacholingana na nyenzo za kufunga plastiki.
- Kuhifadhi:Hifadhi katika mazingira yaliyokauka na yanayozuia umeme, ndani ya safu ya halijoto maalum ya kuhifadhi (-40°C hadi +100°C).
6. Ufungaji na Taarifa za Kuagiza
6.1 Vipimo vya Idadi ya Ufungaji
Standard packaging is as follows: 200-1000 pieces per bag, 4 bags per box, 10 boxes per carton. This provides flexibility for prototype development and mass production.
6.2 Label Format Specifications
The product label contains key information for traceability and identification:
- CPN:Customer Product Number
- P/N:Product Number (e.g., PD204-6B/L3)
- QTY:Idadi ya Ufungaji
- CAT, HUE, REF:Grading levels for luminous intensity, dominant wavelength, and forward voltage (if applicable).
- LOT No:Production lot number, used for traceability.
- X:Mwezi wa uzalishaji.
7. Application Recommendations
7.1 Mandhari ya Kawaida ya Utumizi
The PD204-6B/L3 is highly suitable for various photoelectric sensing applications, including:
- Automatic Door Sensors:Detecting interruptions in the infrared beam to trigger the door's open/close mechanism.
- Kopieringsmaskiner och skrivare:För pappersdetektering, kantdetektering eller övervakning av tonerhalt.
- Spelkonsoler/arkadsystem:Kwa kugundua vitu, udhibiti wa mwingiliano au hisia ya eneo.
- Kugundua kwa infrared ya jumla:Kipokezi cha kudhibiti kwa mbali, sensor ya ukaribu na nyanja za otomatiki za viwanda zinazohitaji kugundua haraka na kwa uaminifu mwanga wa infrared wa 940nm.
7.2 Design Considerations
- Bias Circuit:Operate the photodiode in reverse bias (photoconductive mode) for optimal speed and linearity. As indicated in the specifications, a typical reverse voltage is 5V to 10V.
- Load Resistor (RL):RL is selected based on the trade-off between response speed (bandwidth) and output voltage swing. It is recommended to use a Transimpedance Amplifier (TIA) circuit to convert the weak photocurrent into a usable voltage while maintaining high speed and low noise.
- Optical Considerations:Ensure proper alignment with the light source (typically a 940nm infrared LED). The field of view with a 45° viewing angle should be considered. Using an optical filter helps block unwanted ambient light, especially visible light.
- Kupunguza KeleleKwa matumizi nyeti, kifaa na saketi yake zinapaswa kuzuiwa na usumbufu wa kelele za umeme. Weka njia fupi, tumia capacitor za bypass, na zingatia athari za mkondo wa giza kwenye joto la juu.
8. Technical Comparison and Differentiation
Ikilinganisha na photodiode au phototransistor za kawaida zenye muda wa kukawia polepole, PD204-6B/L3 ina faida kubwa:
- Kasi ya juu:Muda wa kupanda/kushuka ni 10ns, haraka zaidi kuliko phototransistor nyingi za jumla, na unaweza kugundua ishara zilizobadilishwa haraka.
- Muundo wa PIN:The PIN photodiode structure provides a wider depletion region compared to standard PN photodiodes, resulting in lower junction capacitance (10pF) and higher speed.
- Optimized Spectrum:The peak sensitivity at 940nm precisely matches the output of common, low-cost infrared LEDs, maximizing system efficiency.
- Standard Package:The 3mm radial package is a common industry form factor, easy to integrate into existing designs and compatible with standard PCB footprints.
9. Maswali Yanayoulizwa Mara kwa Mara (Kulingana na Vigezo vya Kiufundi)
9.1 Kuna tofauti gani kati ya kufanya kazi katika hali ya photovoltaic (bias ya sifuri) na hali ya photoconductive (bias ya kinyume)?
In photovoltaic mode (V_R=0V), the photodiode generates a voltage (V_OC). This mode has zero dark current but slower response and poorer linearity. The PD204-6B/L3 specification lists VOC=0.42V. In photoconductive mode (with reverse bias applied, e.g., V_R=5V), an external voltage is applied. This reduces junction capacitance (enabling faster response, as indicated by the 10ns tr/tf), improves linearity, and allows for a larger active area, but introduces dark current (I_D). For the high-speed applications intended for this device, photoconductive mode is recommended.
9.2 How can the photocurrent (I_L) be converted into a measurable voltage?
The simplest method is to connect a load resistor (R_L) in series. The output voltage is V_out = I_L * R_L. However, as R_L increases, the RC time constant (related to the diode capacitance) increases, thereby slowing down the response speed (as shown in the response time vs. load resistance curve). For optimal performance, especially when the current is small and speed is required, a transimpedance amplifier (TIA) is the preferred circuit. It provides a stable, low-impedance output voltage (V_out = -I_L * R_f) while keeping the photodiode at virtual ground, minimizing the effects of capacitance.
9.3 Kwa nini mkondo wa giza ni muhimu, na jinsi gani joto huathiri?
Dark current (I_D) is the noise current that flows in the absence of light. It sets the lower limit of detectable light. The datasheet specifies a maximum of 10nA at 25°C. This current approximately doubles for every 10°C increase in temperature. Therefore, in high-temperature environments or for extremely low-light detection, dark current can become a significant noise source and must be considered in circuit design (e.g., through temperature compensation or synchronous detection techniques).
9.4 Je, sensor hii inaweza kutumika kwa vyanzo vya mwanga vyenye urefu wa wimbi tofauti na 940nm?
Yes, but sensitivity will be reduced. The spectral response curve shows significant sensitivity in the range of 760nm to 1100nm. For example, it will respond to an 850nm LED, but the generated photocurrent under the same light intensity will be lower than when using a 940nm light source. For precise design, always refer to the relative spectral sensitivity curve (if the full version is provided), or calculate the responsivity at the desired wavelength.
10. Uchambuzi wa Kesi ya Usanifu Vitendo
Kesi ya Muundo: Sensor ya Kukata Mwamba wa Infrared kwa Mlango wa Usalama.
Lengo:Unda sensorer ya kuaminika na ya haraka inayogundua wakati kitu kinavunja mwale usioonekana wa infrared, na hivyo kusababisha kengele ya usalama.
Mpango wa Utekelezaji:
- Transmitter:A 940nm infrared LED is driven by a pulsed current (e.g., 20mA pulses at 38kHz) to provide immunity against ambient light interference and reduce average power consumption.
- Receiver:PD204-6B/L3 is placed opposite the transmitter, aligned within its 45° field of view. It is reverse biased at 5V through a load resistor.
- Signal Conditioning:The small AC photocurrent signal from the photodiode (superimposed on the DC dark current) is fed into a high-gain bandpass amplifier tuned to 38kHz. This filters out DC ambient light and low-frequency noise.
- Kugundua:Kisha, ishara iliyozidishwa inarekebishwa na kulinganishwa na kizingiti. Wakati mwale haujazuiwa, kuna ishara yenye nguvu ya 38kHz, na pato la kulinganishaji liko kwenye hali ya juu. Wakati kitu kinazuia mwale, ishara hupotea, na kusababisha kulinganishaji kubadilika hadi hali ya chini na kuamilisha kengele.
Kwa nini PD204-6B/L3 Inafaa:Wakati wake wa kukabiliana wa haraka wa 10ns unashughulikia kwa urahisi ishara ya usimbishaji ya 38kHz. Uthabiti wake wa juu kwenye 940nm unahakikisha uwiano mzuri wa ishara-kwa-kelele kutoka kwa LED ya infrared inayolingana. Uwezo mdogo wa umeme hufanya mzunguko kuwa na uwezo wa kudumisha kukabiliana kwa haraka hata kwa vipengele vya kuchuja muhimu.
11. Kanuni ya Uendeshaji
Diodi za mwanga za PIN kama PD204-6B/L3 hufanya kazi kulingana na kanuni ya athari ya mwanga ya ndani. Muundo wa kifaa unaundwa na eneo pana la semiconductor ya asili (I) iliyochanganywa kidogo, iliyowekwa kati ya maeneo ya aina ya P na aina ya N. Wakati fotoni zenye nishati kubwa kuliko pengo la bendi ya semiconductor (k.m., mwanga wa infrared wa 940nm kwenye silikoni) zinapogonga eneo la asili, zinazalisha jozi za elektroni-na-shimo. Diodi inapopigwa kinyume, uga wa umeme uliojengwa ndani katika eneo la kukauka (linaloenea kwenye tabaka la asili) huwafukuza wabebaji wa malipo hayo kuelekea vituo vyao husika, na kuzalisha mkondo wa mwanga (I_L) sawia na nguvu ya mwanga unaoingia. Eneo pana la asili hupunguza uwezo wa umeme na huruhusu ukusanyaji mzuri wa wabebaji waliozalishwa ndani ya kiasi kikubwa, hivyo kuchangia kasi na uthabiti.
12. Mwelekeo wa Sekta na Mazingira
Vichunguzi vya mwanga kama PD204-6B/L3 ni vipengele vya msingi katika uwanja unaokua wa optoelektroniki na kuvizia. Mienendo ya sasa inayochochea mahitaji ya vifaa kama hivi ni pamoja na:
- Otomatiki na Viwanda 4.0:Katika tasnia ya utengenezaji, sensorer zisizo za kugusa zinatumiwa kwa kiasi kikubwa zaidi kwa ajili ya udhibiti wa msimamo, uwepo na ubora.
- Elektroniki za watumiaji:Zimejumuishwa kwenye vifaa kwa ajili ya kugundua ukaribu (mfano, kuzima skrini ya simu mahiri wakati wa mazungumzo), kugundua mwanga wa mazingira ili kudhibiti mwangaza wa onyesho, na utambuzi wa ishara za mikono.
- Wavuti ya Vitu (IoT):Vifaa vya chini vya nguvu, vinavyotegemewa kwa vifaa vya nyumba zenye akili, mifumo ya usalama, na ufuatiliaji wa mazingira.
- Maendeleo ya Teknolojia:Mwelekeo wa jumla ni ushirikiano wa juu zaidi (mfano, photodiode zilizo na kivutio cha kwenye chip), ufungaji mdogo zaidi (vifaa vya kushikilia uso), matumizi ya nguvu ya chini, na utendaji bora katika urefu fulani wa mawimbi (kama LiDAR, kugundua kibaolojia, na matumizi ya mawasiliano ya mwanga). Vifaa kama PD204-6B/L3 vinawakilisha suluhisho zilizokomaa, zinazotegemewa, na zenye gharama nafuu zinazokidhi mahitaji ya kimsingi ya kugundua infrared.
13. Disclaimer and Usage Instructions
Key usage guidelines derived from the datasheet disclaimer include:
- Specifications are subject to change without notice. Always refer to the latest official datasheet for design.
- Under normal storage conditions, the product conforms to its published specifications for 12 months from the date of shipment.
- The characteristic curves show typical performance, not guaranteed minimum or maximum values. Appropriate design margins should be allowed.
- Strictly adhere to the Absolute Maximum Ratings. Operation beyond these limits may cause immediate or latent damage. The manufacturer assumes no responsibility for damage resulting from misuse.
- Habari hii ni mali ya siri. Inakatazwa kunakili bila idhini.
- Sehemu hiiSioSi imetengenezwa au kuthibitishwa kwa matumizi muhimu ya usalama kama vile usaidizi wa maisha ya matibabu, udhibiti wa magari, anga au mifumo ya kijeshi. Kwa matumizi kama hayo, tafadhali wasiliana na mtengenezaji kwa bidhaa zilizothibitishwa maalum.
Ufafanuzi wa Istilahi za Uainishaji wa LED
Ufafanuzi Kamili wa Istilahi za Teknolojia ya LED
I. Viashiria Muhimu vya Utendaji wa Umeme na Mwanga
| Istilahi | Unit/Representation | Layman's Explanation | Why It Matters |
|---|---|---|---|
| Ufanisi wa Mwanga (Luminous Efficacy) | lm/W (lumen kwa watt) | Kiasi cha mwanga kinachotolewa kwa kila wati wa umeme, cha juu zaidi ndivyo kinachoweka nishati. | Huamua moja kwa moja kiwango cha ufanisi wa nishati ya taa na gharama ya umeme. |
| Luminous Flux | lm (lumen) | Jumla ya kiasi cha mwanga kinachotolewa na chanzo cha mwanga, kinachojulikana kwa kawaida kama "mwangaza". | Kuamua kama taa inatoa mwanga wa kutosha. |
| Pembe ya kuangazia (Viewing Angle) | ° (digrii), kama 120° | Pembe wakati ukali wa mwanga unapungua kwa nusu, huamua upana wa boriti ya mwanga. | Huathiri eneo la mwangaza na usawa wake. |
| Joto la rangi (CCT) | K (Kelvin), k.m. 2700K/6500K | Joto la rangi la mwanga, thamani ya chini inaelekea manjano/joto, thamani ya juu inaelekea nyeupe/baridi. | Huamua mazingira ya taa na matumizi yanayofaa. |
| Kielelezo cha Uonyeshaji Rangi (CRI / Ra) | Hakuna kitengo, 0–100 | Uwezo wa chanzo cha mwanga kurejesha rangi halisi ya kitu, Ra≥80 ni bora. | Inaathiri ukweli wa rangi, hutumika katika maeneo yenye mahitaji makubwa kama vile maduka makubwa, majumba ya sanaa. |
| Tofauti ya rangi (SDCM) | Hatua za duaradufu ya MacAdam, k.m. "5-step" | Kipimo cha nambari cha uthabiti wa rangi, hatua ndogo zaidi inaonyesha uthabiti mkubwa wa rangi. | Hakikisha hakuna tofauti ya rangi kati ya taa za kundi moja. |
| Dominant Wavelength | nm (nanomita), k.m. 620nm (nyekundu) | Thamani ya wavelength inayolingana na rangi ya LED ya rangi. | Amua rangi ya LED za rangi moja kama nyekundu, manjano, kijani, n.k. |
| Spectral Distribution | Wavelength vs. Intensity curve | It shows the intensity distribution of light emitted by an LED across various wavelengths. | It affects color rendering and color quality. |
II. Vigezo vya Umeme
| Istilahi | Ishara | Layman's Explanation | Mazingatio ya Ubunifu |
|---|---|---|---|
| Forward Voltage | Vf | Voltage ya chini inayohitajika kuwasha LED, kama "kizingiti cha kuanzisha". | Voltage ya chanzo cha usukumaji lazima iwe ≥ Vf, voltage inajumlishwa wakati LED nyingi zimeunganishwa mfululizo. |
| Forward Current | If | The current value that allows the LED to emit light normally. | Mara nyingi hutumia usukumaji wa mkondo wa mara kwa mara, mkondo huamua mwangaza na maisha ya taa. |
| Mkondo wa juu wa msukumo (Pulse Current) | Ifp | Kilele cha sasa kinachoweza kustahimili kwa muda mfupi, kinachotumiwa kwa kudimisha au kumulika. | Upana wa msukumo na uwiano wa wakati wa kufanya kazi lazima udhibitiwe kwa uangalifu, vinginevyo kuharibika kwa joto kupita kiasi. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | Mzunguko unahitaji kuzuia uunganishaji wa nyuma au mshtuko wa voltage. |
| Thermal Resistance | Rth (°C/W) | Upinzani wa joto kutoka kwenye chip hadi kwenye sehemu ya kuunganishia, thamani ya chini inaonyesha usambazaji bora wa joto. | Upinzani wa juu wa joto unahitaji muundo wenye nguvu zaidi wa usambazaji wa joto, vinginevyo joto la kiungo litaongezeka. |
| Uvumilivu wa kutokwa umeme tuli (ESD Immunity) | V (HBM), k.m. 1000V | Uwezo wa kupiga umeme wa tuli, thamani ya juu zaidi haifai kuharibiwa na umeme wa tuli. | Hatua za kinga za umeme wa tuli zinahitajika katika uzalishaji, hasa kwa LED zenye usikivu mkubwa. |
Tatu, Usimamizi wa Joto na Uaminifu
| Istilahi | Viashiria Muhimu | Layman's Explanation | Athari |
|---|---|---|---|
| Joto la Kiungo (Junction Temperature) | Tj (°C) | Joto halisi la kufanya kazi ndani ya Chip ya LED. | For every 10°C reduction, the lifespan may double; excessively high temperatures lead to lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (saa) | Muda unaohitajika ili mwangaza upunguke hadi 70% au 80% ya thamani ya awali. | Kufafanua moja kwa moja "maisha ya huduma" ya LED. |
| Lumen Maintenance | % (e.g., 70%) | Asilimia ya mwangaza uliobaki baada ya kutumia kwa muda fulani. | Inaonyesha uwezo wa kudumisha mwangaza baada ya matumizi ya muda mrefu. |
| Color Shift | Δu′v′ or MacAdam Ellipse | The degree of color change during use. | Inaathiri usawa wa rangi katika mandhari ya taa. |
| Uzeefu wa joto (Thermal Aging) | Kupungua kwa utendaji wa nyenzo | Uharibifu wa nyenzo za ufungaji unaosababishwa na joto la muda mrefu. | Inaweza kusababisha kupungua kwa mwangaza, mabadiliko ya rangi, au kushindwa kwa mzunguko wazi. |
IV. Encapsulation and Materials
| Istilahi | Common Types | Layman's Explanation | Characteristics and Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Nyenzo za kifuniko zinazolinda chip na kutoa mwingiliano wa mwanga na joto. | EMC ina msimamo mzuri wa joto na gharama nafuu; kauri ina usambazaji bora wa joto na maisha marefu. |
| Muundo wa chip | Front-side, Flip Chip | Chip Electrode Layout. | Inverted mounting offers better heat dissipation and higher luminous efficacy, making it suitable for high-power applications. |
| Phosphor coating | YAG, silicate, nitride | Coated on the blue LED chip, partially converted to yellow/red light, mixed to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Flat, Microlens, Total Internal Reflection | Optical structures on the encapsulation surface to control light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Binning
| Istilahi | Bin Contents | Layman's Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Binning | Codes such as 2G, 2H | Grouped by brightness level, each group has a minimum/maximum lumen value. | Hakikisha mwangaza wa bidhaa za kundi moja unaolingana. |
| Voltage binning | Codes such as 6W, 6X | Grouped by forward voltage range. | Facilitates driver power supply matching and improves system efficiency. |
| Color Grading | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven color within the same luminaire. |
| Color temperature binning | 2700K, 3000K, n.k. | Pangawianishwa kulingana na joto la rangi, kila kikundi kina anuwai ya kuratibu inayolingana. | Kukidhi mahitaji ya joto la rangi kwa matukio tofauti. |
Sita, Uchunguzi na Uthibitishaji
| Istilahi | Kigezo/Uchunguzi | Layman's Explanation | Maana |
|---|---|---|---|
| LM-80 | Upimaji wa Udumishaji wa Lumeni | Long-term illumination under constant temperature conditions, recording brightness attenuation data. | Used to estimate LED lifetime (combined with TM-21). |
| TM-21 | Life Projection Standard | Estimating the lifespan under actual operating conditions based on LM-80 data. | Toa utabiri wa kisayansi wa maisha. |
| IESNA standard | Illuminating Engineering Society Standards | Covers optical, electrical, and thermal test methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental certification | Hakikisha bidhaa hazina vitu hatari (kama risasi, zebaki). | Masharti ya kuingia soko la kimataifa. |
| ENERGY STAR / DLC | Uthibitisho wa Ufanisi wa Nishati | Uthibitisho wa Ufanisi wa Nishati na Utendaji kwa Bidhaa za Taa. | Inatumiwa kwa kawaida katika ununuzi wa serikali na miradi ya ruzuku, kuboresha ushindani wa soko. |