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Karatasi ya Data ya SMD LED 19-217 - Rangi ya Chungwa Mwekundu - Pembe ya Kuona ya 120° - Kiswahili

Karatasi ya data ya kiufundi kwa SMD LED 19-217 yenye rangi ya chungwa mwekundu. Inajumuisha pembe ya kuona ya 120°, chip ya AlGaInP, na usawa na michakato ya kuunganishia kiotomatiki.
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Kifuniko cha Hati ya PDF - Karatasi ya Data ya SMD LED 19-217 - Rangi ya Chungwa Mwekundu - Pembe ya Kuona ya 120° - Kiswahili

1. Muhtasari wa Bidhaa LED ya 19-217 ni kifaa cha kukanyagiwa kwenye uso (SMD) kilichoundwa kwa ajili ya usanikishaji wa kisasa na kompakt wa vifaa vya elektroniki. Inatumia chip ya AlGaInP (Alumini, Galiamu, Indiamu, Fosfidi) kutoa mwanga wa rangi ya chungwa mwekundu. Faida yake kuu iko katika ukubwa wake uliopunguzwa sana ikilinganishwa na LED za zamani za muundo wa risasi, na hivyo kuwezesha msongamano mkubwa wa vifaa kwenye bodi za mzunguko (PCB), kupunguza mahitaji ya uhifadhi, na hatimaye kuchangia katika kupunguza ukubwa wa vifaa vya mwisho. Kijenzi hiki ni kipesi, na hivyo kufaa kwa matumizi ambapo nafasi na uzito ni vikwazo muhimu.

1.1 Faida Kuu Uboreshaji wa Ukubwa: Kifurushi cha SMD kinawezesha muundo wa bodi ndogo. Ustahimilivu wa Otomatiki: Inasambazwa kwenye mkanda wa mm 8 kwenye reeli za inchi 7, na inafaa kabisa na vifaa vya kiotomatiki vya kasi ya juu vya kuchukua na kuweka. Ustahimilivu wa Mchakato: Inafaa kwa michakato yote ya kuunganishia kwa reflow ya infrared na awamu ya mvuke. Uzingatiaji wa Mazingira: Bidhaa hii haina plumbi, inatii viwango vya RoHS, EU REACH, na vya kutokuwa na halojeni (Br <900 ppm, Cl <900 ppm, Br+Cl < 1500 ppm).

1.2 Matumizi Lengwa LED hii ni ya matumizi mbalimbali na hutumiwa katika majukumu mbalimbali ya kuangazia na kuonyesha hali, ikiwa ni pamoja na: Mwanga wa nyuma kwa paneli za alama, swichi, na alama. Viashiria vya hali na mwanga wa nyuma wa kibodi katika vifaa vya mawasiliano kama vile simu na mashine za faksi. Taa za kuonyesha hali za matumizi ya jumla.

Joto la Uhifadhi (T_stg): -40°C hadi +90°C

Joto la Kuunganishia (T_sol): Reflow: 260°C kwa sekunde 10 kiwango cha juu; Mkono: 350°C kwa sekunde 3 kiwango cha juu.

Urefu wa Wimbi wa Kilele (λ_P): 621 nm (Kawaida).

Urefu wa Wimbi Kuu (λ_D): 605.5 nm (Chini), 625.5 nm (Juu). Toleo la ±1 nm linatumika. Kigezo hiki kinafafanua rangi inayoonekana.

Upana wa Wigo (Δλ): 18 nm (Kawaida). Hii inaonyesha usafi wa wigo wa mwanga unaotolewa.

4.6 Muundo wa Mionzi Mchoro wa polar unaoonyesha usambazaji wa pembe ya nguvu ya mwanga, ukithibitisha pembe ya kuona ya digrii 120 ambapo nguvu hupungua hadi nusu ya thamani yake ya juu.

5. Taarifa za Mitambo na Kifurushi LED inakuja kwenye kifurushi cha kawaida cha SMD. Vipimo halisi (urefu, upana, urefu) na mpangilio wa pedi zimefafanuliwa kwenye mchoro wa kifurushi ndani ya karatasi ya data. Mchoro huo unajumuisha vipimo muhimu kama vile umbali wa risasi na muundo unaopendekezwa wa ardhi ya PCB ili kuhakikisha kuunganishia sahihi na uthabiti wa mitambo. Kijenzi kina lensi wazi ya hariri. Upeo wa umeme unaonyeshwa na alama kwenye kifurushi au kwa muundo wa pedi usio na ulinganifu (kawaida pedi ya cathode inaweza kuwa na alama au umbo tofauti). Wabunifu lazima watazame mchoro maalum wa vipimo kwa ajili ya kuunda mchoro wa ukubwa sahihi.a6. Mwongozo wa Kuunganishia na UsanikishajiF6.1 Profaili ya Kuunganishia kwa Reflow (Bila Plumbi) Mchakato muhimu kwa usanikishaji unaotegemewa.

10. Maswali Yanayoulizwa Mara kwa Mara (FAQ)

10.1 Kwa nini LED yangu inahitaji kizuizi cha sasa (resistor)? LED ni vifaa vinavyoendeshwa na sasa. Tabia yao ya I-V ni ya kielelezo, ikimaanisha kuwa ongezeko dogo la voltage husababisha ongezeko kubwa la sasa, ambalo linaweza kuharibu LED mara moja. Kizuizi cha sasa (resistor) hupunguza sasa hadi thamani salama na maalum.

10.2 Je, naweza kuendesha LED hii kwa usambazaji wa umeme wa 5V? Ndiyo, lakini lazima utumie kizuizi cha sasa katika mfululizo. Kwa mfano, kufikia I_F=5mA kwa V_supply=5V na V_F ya kawaida=2.0V, thamani ya kizuizi cha sasa itakuwa R = (5V - 2.0V) / 0.005A = 600 Ohms. Tumia thamani ya kawaida kama 620 Ohms.

10.3 Nini hufanyika ikiwa nitazidi kiwango cha juu cha joto au muda wa kuunganishia? Joto kupita kiasi linaweza kuharibu chip ya ndani ya semikondukta, vifungo vya waya, au lensi ya epoksi, na kusababisha kushindwa mara moja au kupunguza uaminifu wa muda mrefu (kupungua kwa pato la mwanga, mabadiliko ya rangi). Daima fuata profaili iliyopendekezwa.F10.4 Je, ninafasiri vipi msimbo wa makundi kwenye lebo? Msimbo wa makundi (k.m., CAT: N1, HUE: E4, REF: 21) unakuambia kundi maalum la utendaji wa LED kwenye reeli hiyo. "N1" inamaanisha nguvu ya mwanga iko kati ya 28.5-36.0 mcd, "E4" inamaanisha urefu wa wimbi kuu ni 617.5-621.5 nm, na "21" inamaanisha voltage ya mbele ni 1.9-2.0V. Hii inaruhusu utendaji thabiti katika bidhaa yako.

Njia hii husababisha paneli ya kiashiria inayotegemewa, thabiti, na yenye mwonekano wa kitaalamu.

12. Kanuni ya Uendeshaji Mwanga hutolewa kupitia mchakato unaoitwa umeme-mwanga. Wakati voltage ya mbele inazidi uwezo wa ndani wa diode inatumika, elektroni kutoka kwa semikondukta ya aina-n na mashimo kutoka kwa semikondukta ya aina-p huingizwa kwenye eneo la kazi (kisima cha quantum kwenye safu ya AlGaInP). Wakati elektroni na mashimo haya hujiunga tena, nishati hutolewa kwa mfumo wa fotoni (mwanga). Muundo maalum wa aloi ya AlGaInP huamua nishati ya pengo la bendi, ambayo kwa upande huamua urefu wa wimbi (rangi) ya mwanga unaotolewa—katika kesi hii, chungwa mwekundu (~621 nm). Kifurushi cha epoksi wazi hufanya kazi kama lensi, na kuunda pato la mwanga kuwa muundo unaotaka wa mionzi.F13. Mienendo ya Teknolojia Mwelekeo wa jumla katika LED za kiashiria kama vile 19-217 ni kuelekea ufanisi zaidi (pato zaidi la mwanga kwa kila kitengo cha pembejeo ya umeme), ambayo hupunguza matumizi ya nguvu na uzalishaji wa joto. Pia kuna msukumo wa kuendelea wa kupunguza ukubwa, na kusababisha ukubwa mdogo wa kifurushi (k.m., 0402, 0201 metriki) huku ukidumisha au kuboresha utendaji wa macho. Maendeleo katika vifaa vya fosforasi na semikondukta yanaendelea kuboresha uwasilishaji wa rangi, uthabiti, na maisha ya huduma. Zaidi ya hayo, ujumuishaji wa elektroniki ya udhibiti (kama vile viendeshi vya sasa ya kudumu) moja kwa moja kwenye vifurushi vya LED unakuwa wa kawaida zaidi kwa ajili ya ubunifu uliorahisishwa. Teknolojia ya msingi ya AlGaInP inabaki kiwango cha utendaji wa juu kwa rangi za nyekundu, chungwa, na manjano kwa sababu ya ufanisi na uthabiti wake.

.3 Forward Voltage Binning

Binned at IF= 5 mA. Important for designing uniform current drive circuits across multiple LEDs.

. Performance Curve Analysis

The datasheet provides several characteristic curves that are essential for understanding the LED's behavior under different operating conditions.

.1 Forward Current vs. Forward Voltage (I-V Curve)

This non-linear relationship shows that a small increase in voltage beyond the typical VFcan cause a large, potentially damaging increase in current. This underscores the absolute necessity of using a current-limiting resistor or constant-current driver in series with the LED.

.2 Relative Luminous Intensity vs. Forward Current

The light output increases with forward current but not linearly. Operating above the recommended continuous current (25mA) may increase brightness but will reduce lifetime and reliability due to increased junction temperature.

.3 Relative Luminous Intensity vs. Ambient Temperature

Luminous intensity decreases as the ambient temperature rises. This thermal derating is a critical consideration for applications operating in high-temperature environments. The curve shows performance from -40°C to +100°C.

.4 Forward Current Derating Curve

This curve defines the maximum allowable continuous forward current as a function of ambient temperature. To prevent overheating, the maximum current must be reduced when operating above a certain temperature (typically 25°C).

.5 Spectral Distribution

The graph shows the relative intensity of light emitted across different wavelengths, centered around the peak wavelength of 621 nm. The shape and width (18 nm) of this curve determine the color purity.

.6 Radiation Pattern

A polar diagram illustrating the angular distribution of light intensity, confirming the 120-degree viewing angle where intensity falls to half its maximum value.

. Mechanical and Package Information

The LED comes in a standard SMD package. The exact dimensions (length, width, height) and pad layout are defined in the package drawing within the datasheet. The drawing includes critical dimensions such as the lead spacing and recommended PCB land pattern to ensure proper soldering and mechanical stability. The component features a clear resin lens. Polarity is indicated by a marking on the package or by an asymmetric pad design (typically the cathode pad may be marked or have a different shape). Designers must consult the specific dimension drawing for accurate footprint creation.

. Soldering and Assembly Guidelines

.1 Reflow Soldering Profile (Pb-free)

A critical process for reliable assembly.

Important:Reflow soldering should not be performed more than two times on the same LED.

.2 Hand Soldering

If manual soldering is unavoidable:

.3 Storage and Moisture Sensitivity

The LEDs are packaged in a moisture-resistant bag with desiccant.

. Packaging and Ordering Information

The standard packaging is 3000 pieces per reel. The reel, carrier tape, and cover tape dimensions are specified to ensure compatibility with automated equipment. The label on the reel provides key information for traceability and correct application: Product Number (P/N), quantity (QTY), and the specific bin codes for Luminous Intensity (CAT), Dominant Wavelength (HUE), and Forward Voltage (REF).

. Application Design Considerations

.1 Current Limiting is Mandatory

An external current-limiting resistor must always be used in series with the LED. The resistor value (R) can be calculated using Ohm's Law: R = (Vsupply- VF) / IF, where VFis the forward voltage of the LED at the desired current IF. Always use the maximum VFfrom the datasheet for a conservative design to prevent overcurrent.

.2 Thermal Management

While the package is small, power dissipation (up to 60mW) generates heat. Ensure adequate PCB copper area (thermal relief pads) around the LED solder pads to help dissipate heat, especially when operating at high currents or in warm environments. Adhere to the forward current derating curve.

.3 ESD Protection

Although rated for 2000V HBM, standard ESD handling precautions should be observed during assembly and handling to prevent latent damage.

. Technical Comparison and Differentiation

The 19-217 LED, based on AlGaInP technology, offers distinct advantages for reddish-orange applications compared to other technologies like AllnGaP or filtered LEDs. AlGaInP typically provides higher luminous efficiency and better color stability over temperature and current variations for colors in the red to amber spectrum. Its 120-degree viewing angle is wider than many "top-view" LEDs, making it suitable for applications requiring broad visibility. The SMD format provides a lower profile and better suitability for automated assembly than through-hole counterparts.

. Frequently Asked Questions (FAQ)

.1 Why does my LED need a resistor?

LEDs are current-driven devices. Their I-V characteristic is exponential, meaning a tiny increase in voltage causes a large current increase, which can instantly destroy the LED. A resistor limits the current to a safe, specified value.

.2 Can I drive this LED with a 5V supply?

Yes, but you must use a series resistor. For example, to achieve IF=5mA with a Vsupply=5V and a typical VF=2.0V, the resistor value would be R = (5V - 2.0V) / 0.005A = 600 Ohms. Use a standard value like 620 Ohms.

.3 What happens if I exceed the maximum soldering temperature or time?

Excessive heat can damage the internal semiconductor die, the wire bonds, or the epoxy lens, leading to immediate failure or reduced long-term reliability (decreased light output, color shift). Always follow the recommended profile.

.4 How do I interpret the bin codes on the label?

The bin codes (e.g., CAT: N1, HUE: E4, REF: 21) tell you the specific performance group of the LEDs on that reel. "N1" means luminous intensity is between 28.5-36.0 mcd, "E4" means dominant wavelength is 617.5-621.5 nm, and "21" means forward voltage is 1.9-2.0V. This allows for consistent performance in your product.

. Design and Usage Case Study

Scenario:Designing a status indicator panel for an industrial controller. The panel requires multiple reddish-orange indicators that must be uniformly bright and have the same color shade, visible from a wide angle by an operator.

Implementation:

  1. Component Selection:The 19-217 LED is chosen for its SMD format (eases automated assembly), wide 120° viewing angle, and available binning for consistency.
  2. Circuit Design:A 5V rail is available. Targeting IF= 5mA for long life and moderate brightness. Using the maximum VFof 2.2V for a conservative design: R = (5V - 2.2V) / 0.005A = 560 Ohms. A 560Ω, 1/8W resistor is placed in series with each LED.
  3. PCB Layout:LEDs are placed with adequate spacing. The PCB footprint follows the recommended land pattern from the datasheet. Additional copper pour is connected to the cathode pad for slight thermal improvement.
  4. Procurement:LEDs are ordered specifying tight binning requirements (e.g., CAT: M2 or N1, HUE: E3 or E4) to ensure visual uniformity across all indicators on the panel.
  5. Assembly:Components are assembled using a standard Pb-free reflow profile, strictly adhering to the time and temperature limits.

This approach results in a reliable, consistent, and professional-looking indicator panel.

. Operating Principle

Light is produced through a process called electroluminescence. When a forward voltage exceeding the diode's built-in potential is applied, electrons from the n-type semiconductor and holes from the p-type semiconductor are injected into the active region (the quantum well in the AlGaInP layer). When these electrons and holes recombine, energy is released in the form of photons (light). The specific composition of the AlGaInP alloy determines the bandgap energy, which in turn dictates the wavelength (color) of the emitted light—in this case, reddish-orange (~621 nm). The clear epoxy resin package acts as a lens, shaping the light output into the desired radiation pattern.

. Technology Trends

The general trend in indicator LEDs like the 19-217 is towards ever-higher efficiency (more light output per unit of electrical input), which reduces power consumption and heat generation. There is also a continuous drive for miniaturization, leading to smaller package sizes (e.g., 0402, 0201 metric) while maintaining or improving optical performance. Advances in phosphor and semiconductor materials continue to improve color rendering, stability, and lifetime. Furthermore, integration of control electronics (like constant-current drivers) directly into LED packages is becoming more common for simplified design. The underlying AlGaInP technology remains a high-performance standard for red, orange, and amber colors due to its efficiency and stability.

Istilahi ya Mafanikio ya LED

Maelezo kamili ya istilahi za kiufundi za LED

Utendaji wa Fotoelektriki

Neno Kipimo/Uwakilishaji Maelezo Rahisi Kwa Nini Muhimu
Ufanisi wa Mwanga lm/W (lumen kwa watt) Pato la mwanga kwa watt ya umeme, juu zaidi inamaanisha ufanisi zaidi wa nishati. Moja kwa moja huamua daraja la ufanisi wa nishati na gharama ya umeme.
Mtiririko wa Mwanga lm (lumen) Jumla ya mwanga unaotolewa na chanzo, kwa kawaida huitwa "mwangaza". Huamua ikiwa mwanga ni mkali wa kutosha.
Pembe ya Kutazama ° (digrii), k.m., 120° Pembe ambayo ukali wa mwanga hupungua hadi nusu, huamua upana wa boriti. Husaidiana na anuwai ya taa na usawa.
Joto la Rangi K (Kelvin), k.m., 2700K/6500K Uzito/baridi ya mwanga, thamani za chini ni za manjano/moto, za juu ni nyeupe/baridi. Huamua mazingira ya taa na matukio yanayofaa.
Kiwango cha Kurejesha Rangi Hakuna kipimo, 0–100 Uwezo wa kuonyesha rangi za vitu kwa usahihi, Ra≥80 ni nzuri. Husaidiana na ukweli wa rangi, hutumiwa katika maeneo yenye mahitaji makubwa kama vile maduka makubwa, makumbusho.
UVumilivu wa Rangi Hatua za duaradufu za MacAdam, k.m., "hatua 5" Kipimo cha uthabiti wa rangi, hatua ndogo zina maana rangi thabiti zaidi. Inahakikisha rangi sawa katika kundi moja ya LED.
Urefu wa Mawimbi Kuu nm (nanomita), k.m., 620nm (nyekundu) Urefu wa mawimbi unaolingana na rangi ya LED zenye rangi. Huamua rangi ya LED nyekundu, ya manjano, ya kijani kibichi zenye rangi moja.
Usambazaji wa Wigo Mkondo wa urefu wa mawimbi dhidi ya ukali Inaonyesha usambazaji wa ukali katika urefu wa mawimbi. Husaidiana na uwasilishaji wa rangi na ubora.

Vigezo vya Umeme

Neno Ishara Maelezo Rahisi Vizingatiaji vya Uundaji
Voltage ya Mbele Vf Voltage ya chini kabisa kuwasha LED, kama "kizingiti cha kuanza". Voltage ya kiendeshi lazima iwe ≥Vf, voltage huongezeka kwa LED zinazofuatana.
Mkondo wa Mbele If Thamani ya mkondo wa uendeshaji wa kawaida wa LED. Kwa kawaida kuendesha kwa mkondo wa mara kwa mara, mkondo huamua mwangaza na muda wa maisha.
Mkondo wa Pigo wa Juu Ifp Mkondo wa kilele unaoweza kustahimili kwa muda mfupi, hutumiwa kwa kudhoofisha au kumulika. Upana wa pigo na mzunguko wa kazi lazima udhibitiwe kwa ukali ili kuzuia uharibifu.
Voltage ya Nyuma Vr Voltage ya juu ya nyuma ambayo LED inaweza kustahimili, zaidi ya hapo inaweza kusababisha kuvunjika. Mzunguko lazima uzuie muunganisho wa nyuma au mipigo ya voltage.
Upinzani wa Moto Rth (°C/W) Upinzani wa uhamishaji wa joto kutoka chip hadi solder, chini ni bora. Upinzani wa juu wa moto unahitaji upotezaji wa joto wa nguvu zaidi.
Kinga ya ESD V (HBM), k.m., 1000V Uwezo wa kustahimili utokaji umeme, juu zaidi inamaanisha hatari ndogo. Hatua za kuzuia umeme zinahitajika katika uzalishaji, hasa kwa LED nyeti.

Usimamizi wa Joto na Uaminifu

Neno Kipimo Muhimu Maelezo Rahisi Athari
Joto la Makutano Tj (°C) Joto halisi la uendeshaji ndani ya chip ya LED. Kila kupungua kwa 10°C kunaweza kuongeza muda wa maisha maradufu; juu sana husababisha kupungua kwa mwanga, mabadiliko ya rangi.
Upungufu wa Lumen L70 / L80 (saa) Muda wa mwangaza kushuka hadi 70% au 80% ya mwanzo. Moja kwa moja hufafanua "muda wa huduma" wa LED.
Matengenezo ya Lumen % (k.m., 70%) Asilimia ya mwangaza uliobakizwa baada ya muda. Inaonyesha udumishaji wa mwangaza juu ya matumizi ya muda mrefu.
Mabadiliko ya Rangi Δu′v′ au duaradufu ya MacAdam Kiwango cha mabadiliko ya rangi wakati wa matumizi. Husaidiana na uthabiti wa rangi katika mandhari ya taa.
Kuzeeka kwa Moto Uharibifu wa nyenzo Uharibifu kutokana na joto la juu la muda mrefu. Kunaweza kusababisha kupungua kwa mwangaza, mabadiliko ya rangi, au kushindwa kwa mzunguko wazi.

Ufungaji na Vifaa

Neno Aina za Kawaida Maelezo Rahisi Vipengele na Matumizi
Aina ya Kifurushi EMC, PPA, Kauri Nyenzo ya nyumba zinazolinda chip, zinazotoa kiolesura cha macho/moto. EMC: upinzani mzuri wa joto, gharama nafuu; Kauri: upotezaji bora wa joto, maisha marefu.
Muundo wa Chip Mbele, Chip ya Kugeuza Upangaji wa elektrodi za chip. Chip ya kugeuza: upotezaji bora wa joto, ufanisi wa juu, kwa nguvu ya juu.
Mipako ya Fosforasi YAG, Siliketi, Nitradi Inafunika chip ya bluu, inabadilisha baadhi kuwa manjano/nyekundu, huchanganya kuwa nyeupe. Fosforasi tofauti huathiri ufanisi, CCT, na CRI.
Lensi/Optiki Tambaa, Lensi Ndogo, TIR Muundo wa macho juu ya uso unaodhibiti usambazaji wa mwanga. Huamua pembe ya kutazama na mkunjo wa usambazaji wa mwanga.

Udhibiti wa Ubora na Uainishaji

Neno Maudhui ya Kugawa Maelezo Rahisi Madhumuni
Bin ya Mtiririko wa Mwanga Msimbo k.m. 2G, 2H Imegawanywa kulingana na mwangaza, kila kikundi kina thamani ya chini/ya juu ya lumen. Inahakikisha mwangaza sawa katika kundi moja.
Bin ya Voltage Msimbo k.m. 6W, 6X Imegawanywa kulingana na anuwai ya voltage ya mbele. Hurahisisha mechi ya kiendeshi, huboresha ufanisi wa mfumo.
Bin ya Rangi Duaradufu ya MacAdam ya hatua 5 Imegawanywa kulingana na kuratibu za rangi, kuhakikisha anuwai nyembamba. Inahakikisha uthabiti wa rangi, huzuia rangi isiyo sawa ndani ya kifaa.
Bin ya CCT 2700K, 3000K n.k. Imegawanywa kulingana na CCT, kila moja ina anuwai inayolingana ya kuratibu. Inakidhi mahitaji tofauti ya CCT ya tukio.

Kupima na Uthibitishaji

Neno Kiwango/Majaribio Maelezo Rahisi Umuhimu
LM-80 Majaribio ya ulinzi wa lumen Mwanga wa muda mrefu kwa joto la kawaida, kurekodi uharibifu wa mwangaza. Inatumika kukadiria maisha ya LED (na TM-21).
TM-21 Kiwango cha makadirio ya maisha Inakadiria maisha chini ya hali halisi kulingana na data ya LM-80. Inatoa utabiri wa kisayansi wa maisha.
IESNA Jumuiya ya Uhandisi wa Taa Inajumuisha mbinu za majaribio ya macho, umeme, joto. Msingi wa majaribio unayotambuliwa na tasnia.
RoHS / REACH Udhibitisho wa mazingira Inahakikisha hakuna vitu vya hatari (risasi, zebaki). Mahitaji ya kuingia kwenye soko kimataifa.
ENERGY STAR / DLC Udhibitisho wa ufanisi wa nishati Udhibitisho wa ufanisi wa nishati na utendaji wa taa. Inatumika katika ununuzi wa serikali, programu za ruzuku, huongeza ushindani.