Table of Contents
- 1. Product Overview
- 1.1 Core Advantages
- 1.2 Target Applications
- 2. Technical Parameter Analysis
- 2.1 Viwango vya Juu Kabisa
- 2.2 Electrical and Optical Characteristics
- 3. Bin System Specification
- 3.1 Binning of Green LEDs
- 3.2 Binning of Yellow LEDs
- 4. Mechanical and Packaging Information
- 4.1 Umbo na Vipimo
- 4.2 Vipimo vya Ufungaji
- 5. Uchambuzi wa Mkunjo wa Utendaji
- 6. Mwongozo wa Uchomaji na Usanikishaji
- 6.1 Uhifadhi na Uendeshaji
- 6.2 Pin Forming and PCB Mounting
- 6.3 Soldering Process
- 7. Ubunifu wa Sakiti ya Kusukuma
- 8. Maelezo ya Matumizi na Tahadhari
- 8.1 Matumizi Yanayofaa
- 8.2 Design Considerations
- 9. Technical Comparison and Positioning
- 10. Frequently Asked Questions (FAQ)
1. Product Overview
This document details the specifications of a through-hole mount LED lamp assembly designed for use as a Circuit Board Indicator (CBI). The product consists of a black plastic right-angle housing (holder) integrating a discrete LED lamp, designed for easy assembly onto a Printed Circuit Board (PCB). The assembly is supplied in tape and reel packaging suitable for automated placement processes.
1.1 Core Advantages
- Rahisi kukusanyika:Muundo unaorahisisha ufungaji rahisi na wenye ufanisi kwenye bodi ya mzunguko.
- Kuimarisha tofauti:Nyenzo nyeusi ya kifuniko inaboresha uwiano wa kuona wa taa za kiashiria zinapowashwa.
- Ufanisi wa juu wa nishati:Ina sifa za matumizi ya nishati ya chini na ufanisi wa juu wa kutolea mwanga.
- Uzingatiaji wa mazingira:Hii ni bidhaa isiyo na risasi inayokidhi maagizo ya RoHS.
- Chaguo za Rangi:Taa za LED zilizojumuishwa ukubwa wa T-1: moja inatumia chip ya InGaN kutoa mwanga wa kijani (525nm), na nyingine inatumia chip ya AlInGaP kutoa mwanga wa manjano (589nm). Zote mbili zimeambatanishwa na lenzi zenye kutawanyisha mwanga zinazolingana na rangi zao.
- Packaging:Provided in tape and reel format for automated handling.
1.2 Target Applications
This component is suitable for various electronic devices requiring status or indicator lights, including but not limited to:
- Communication equipment
- Computers and peripheral equipment
- Bidhaa za umeme za watumiaji
- Mifumo ya udhibiti wa viwanda
2. Technical Parameter Analysis
2.1 Viwango vya Juu Kabisa
Viwango haviwezi kuzidi thamani zifuatazo chini ya hali yoyote, vinginevyo kifaa kinaweza kuharibika kwa kudumu. Thamani zote zimebainishwa kwa joto la mazingira (TA) la 25°C.
| Parameter | Green LED | LED ya manjano | Kipimo |
|---|---|---|---|
| Matumizi ya nishati | Sabini | Hamsini na mbili | mW |
| Peak forward current (duty cycle ≤1/10, pulse width ≤0.1ms) | 60 | 60 | mA |
| Direct forward current | 20 | 20 | mA |
| Aina ya joto la kufanya kazi | -30°C hadi +85°C | ||
| Storage temperature range | -40°C to +100°C | ||
| Solder temperature at lead (2.0mm from body) | Maximum 260°C for up to 5 seconds. | ||
2.2 Electrical and Optical Characteristics
Ifuatayo ni vigezo vya utendaji kawaida vilivyopimwa chini ya hali ya TA=25°C, mkondo wa mbele (IF) wa 10mA (isipokuwa imebainishwa vinginevyo).
| Parameter | Ishara | Rangi | Min. | Typ. | Max. | Kipimo | Masharti ya Uchunguzi |
|---|---|---|---|---|---|---|---|
| Mwangaza | IV | Kijani | 420 | mcd | IF=10mA | ||
| Njano | 11 | mcd | IF=10mA | ||||
| Angle of View (2θ1/2) | Kijani | 100 | 度 | ||||
| Njano | 100 | 度 | |||||
| Peak Emission Wavelength | λP | Kijani | 526 | nm | |||
| Njano | 591 | nm | |||||
| Wavelength kuu | λd | Kijani | 516 | 525 | 535 | nm | IF=10mA |
| Njano | 584 | 589 | 594 | nm | IF=10mA | ||
| Upanaaji wa nusu wa mstari wa wigo | Δλ | Kijani | 35 | nm | |||
| Njano | 15 | nm | |||||
| Voltage ya mbele | VF | Kijani | 2.4 | 2.9 | 3.3 | V | IF=10mA |
| Njano | 1.6 | 2.0 | 2.5 | V | IF=10mA | ||
| Reverse current | IR | Kijani | 10 | μA | VR=5V | ||
| Njano | 100 | μA | VR=5V |
Maelezo ya Sifa:
- Nguvu ya mwanga hupimwa kwa kutumia sensoru/filta inayokaribia mkunjo wa majibu ya kuona ya wazi ya CIE.
- Viewing angle (θ1/2) refers to the off-axis angle at which the luminous intensity drops to half of its axial value.
- Dominant wavelength (λd) is derived from the CIE chromaticity diagram and defines the perceived color.
- This device is not designed for operation under reverse bias; the reverse current (IR) test condition is for characterization purposes only.
3. Bin System Specification
LED huchaguliwa (kupangwa kwa viwango) kulingana na nguvu ya mwanga na urefu wa wimbi kuu, ili kuhakikisha uthabiti katika matumizi.
3.1 Binning of Green LEDs
Luminous Intensity (@10mA):
| Bin code | Minimum (mcd) | Maximum (mcd) |
|---|---|---|
| HJ | 180 | 310 |
| KL | 310 | 520 |
| MN | 520 | 880 |
Toleransi ya kikomo cha kila safu ni ±15%.
Wavelength kuu (@10mA):
| Bin code | Thamani ya chini (nm) | Thamani ya juu (nm) |
|---|---|---|
| G09 | 516.0 | 520.0 |
| G10 | 520.0 | 527.0 |
| G11 | 527.0 | 535.0 |
The tolerance for each sub-range limit is ±1nm.
3.2 Binning of Yellow LEDs
Luminous Intensity (@10mA):
| Bin code | Minimum (mcd) | Maximum (mcd) |
|---|---|---|
| 3ST | 3.8 | 6.5 |
| 3UV | 6.5 | 11.0 |
| 3WX | 11.0 | 18.0 |
| 3YX | 18.0 | 30.0 |
Toleransi ya kikomo cha kila safu ni ±15%.
Wavelength kuu (@10mA):
| Bin code | Thamani ya chini (nm) | Thamani ya juu (nm) |
|---|---|---|
| H15 | 584.0 | 586.0 |
| H16 | 586.0 | 588.0 |
| H17 | 588.0 | 590.0 |
| H18 | 590.0 | 592.0 |
| H19 | 592.0 | 594.0 |
The tolerance for each sub-range limit is ±1nm.
4. Mechanical and Packaging Information
4.1 Umbo na Vipimo
The device uses a black plastic right-angle housing. Key dimension specifications include:
- All dimensions are in millimeters (inches are provided in the original drawing).
- Unless otherwise specified, the general tolerance is ±0.25mm (±0.010 inches).
- The housing material is black plastic.
- LED1 is green (525nm) with a green diffuser lens; LED2 is yellow (589nm) with a yellow diffuser lens.
4.2 Vipimo vya Ufungaji
Bidhaa zinapatikana kwa umbizo la mkanda na diski, zinazofaa kwa usanikishaji wa kiotomatiki.
- Mkanda wa kubeba:Imeundwa kwa mchanganyiko wa polistireni yenye uendeshaji mweusi, unene wa 0.50mm ±0.06mm.
- Spacing tolerance:The cumulative tolerance for the spacing of the 10 sprocket holes is ±0.20mm.
- Reel quantity:Kila rejani ya inchi 13 ina vitu 350.
5. Uchambuzi wa Mkunjo wa Utendaji
Mwongozo unarejelea mikunjo ya kawaida ya utendaji ili kuelezea uhusiano kati ya vigezo muhimu. Ingawa michoro maalum haijarudiwa katika maandishi, kwa kawaida hujumuisha:
- I-V (Current-Voltage) Curve:Inaonyesha uhusiano kati ya voltage ya mbele (VF) na mkondo wa mbele (IF) kwa LED ya kijani na ya manjano. Hii ni muhimu sana katika kubuni saketi za kudhibiti mkondo.
- Uzito wa Mwanga dhidi ya Mkondo wa Mbele:Elezea jinsi pato la mwanga linavyobadilika kulingana na mkondo wa kuendesha, ukisisitiza uhusiano usio wa mstari, unaosaidia kuboresha hali ya kuendesha ili kufikia mwangaza unaohitajika.
- Uwiano wa nguvu ya mwanga dhidi ya joto la mazingira:Elezea jinsi pato la mwanga linavyopungua kadiri joto la kiungo linavyoongezeka, jambo muhimu kwa usimamizi wa joto katika matumizi ya joto la juu au mkondo mkubwa.
- Usambazaji wa wigo:Shows the relationship between relative radiant power and wavelength, confirming the peak wavelength (λP) and spectral width (Δλ) for each color.
These curves are crucial for designers to predict actual performance beyond the single-point data in the table.
6. Mwongozo wa Uchomaji na Usanikishaji
6.1 Uhifadhi na Uendeshaji
- Uhifadhi:LEDs should be stored in an environment with a temperature not exceeding 30°C and relative humidity not exceeding 70%. If removed from the original sealed packaging, they should be used within three months. For long-term storage outside the original packaging, please use a sealed container with desiccant or a nitrogen environment.
- Cleaning:If necessary, clean using alcohol-based solvents such as isopropyl alcohol.
6.2 Pin Forming and PCB Mounting
- Bend the leads at a minimum distance of 3mm from the LED lens base. Do not use the lead frame base as a fulcrum.
- Pin forming must be performed at room temperature, and在 soldering.
- Katika mchakato wa kuingiza PCB, tumia nguvu ya kushinikiza inayohitajika na ndogo zaidi, ili kuepuka kutumia mkazo wa mitambo mwingi kwa vipengele.
6.3 Soldering Process
Lazima uwe na pengo la angalau 2mm kati ya msingi wa lenzi/kofia na sehemu iliyochomelewa. Epuka kuzamisha lenzi/kofia kwenye chumvi ya kuchomelea.
Masharti yanayopendekezwa ya kuunganishia:
| Parameter | Kuunganishia kwa mkono (chuma cha kuunganishia) | Wave soldering |
|---|---|---|
| Temperature | Hadi kiwango cha juu cha 350°C | Wimbi la juu: hadi kiwango cha juu cha 260°C |
| Muda | Muda ya juu ya sekunde 3 (mara moja tu) | Kileleni cha wimbi hadi sekunde 5 |
| Upangali | Haifai | Juu hadi 120°C, kwa muda usiozidi sekunde 100 |
| Mahali | Kichwa cha chuma cha kulehemu kiwe umbali usiopungua mm 2 kutoka kwenye msingi wa lenzi. | Crest distance from lens base not less than 2mm. |
Warning:Excessively high soldering temperature or duration may cause lens deformation or catastrophic LED failure. Do not apply stress to the leads while the LED is heated from soldering.
7. Ubunifu wa Sakiti ya Kusukuma
LED is a current-driven device. Its forward voltage (VF) has tolerances and varies with temperature. To ensure uniform brightness when driving multiple LEDs (especially in parallel), it ishighly recommended.
- Mradi unaopendekezwa (A):Kila LED ina upinzani wake wa mfululizo unaounganishwa na chanzo cha umeme. Hii inaweza kulipa tofauti za VF za kila LED, kuhakikisha kila LED inapata mkondo sawa, na hivyo kufikia mwangaza sawa.
- Mradi usiopendekezwa (B):Kuunganisha LED nyingi moja kwa moja kwa sambamba, ukishiriki upinzani mmoja. Tofauti katika sifa za I-V za kila LED zitasababisha usambazaji usio sawa wa mkondo, kusababisha tofauti kubwa katika mwangaza, na kunawezekana kusababisha LED moja kubeba mkasi mkubwa kupita kiasi.
Thamani ya upinzani wa mfululizo (R) inahesabiwa kwa kutumia sheria ya Ohm: R = (Voltage ya usambazaji - Voltage ya mbele ya LED) / Mkondo unaotarajiwa, ambapo mkondo unaotarajiwa haupaswi kuzidi 20mA kama mkondo wa juu wa moja kwa moja wa mbele.
8. Maelezo ya Matumizi na Tahadhari
8.1 Matumizi Yanayofaa
This LED lamp is suitable for general indicator purposes in indoor and outdoor signage, as well as in standard electronic equipment within the listed fields of communication, computer, consumer, and industrial applications.
8.2 Design Considerations
- Thermal Management:Although the power consumption is low, it is necessary to ensure that the operating ambient temperature does not exceed 85°C. In enclosed spaces or under high ambient temperatures, derating of luminous intensity must be considered.
- Current Control:Daima tumia njia ya kuendesha ya umeme wa mara kwa mara au chanzo cha voltage chenye upinzani wa mfululizo. Kamwe usiunganishe moja kwa moja kwenye chanzo cha voltage kisicho na hatua za kudhibiti kikomo.
- Kuzuia ESD:Ingawa haijasemwa wazi, utaratibu wa kawaida wa usindikaji wa ESD unapaswa kufuatwa wakati wa usanikishaji ili kuzuia uharibifu wa chipu ya semiconductor.
- Optical Design:The 100-degree viewing angle and diffuser lens provide a wide, soft illumination pattern, suitable for panel indicator lights. For focused or narrow beam applications, a different type of lens is required.
9. Technical Comparison and Positioning
Bidhaa hii inawakilisha suluhisho la kawaida la kiashiria cha kuingiza moja kwa moja. Sifa zake kuu za utofautishaji ni pamoja na:
- Ganda lililojumuishwa:Ikilinganishwa na kutumia LED tofauti na viunga pekee, kiunga cha pembe mraa nyeusi kilichokusanywa mapema kinaurahisi muundo na usanikishaji wa bodi ya mzunguko, huku ukiboresha tofauti ya mwonekano.
- Single Package Dual Color:Combining green and yellow indicator lights in a compact through-hole package saves PCB space compared to using two separate single-color LEDs.
- Material Compliance:Kama kipengele kisicho na risasi na kinachokidhi viwango vya RoHS, kinakidhi mahitaji ya kanuni za mazingira katika utengenezaji wa kisasa wa elektroniki.
- Inafaa kwa otomatiki:Ufungaji wa mkanda na diski unaunga mkono michakato ya usanikishaji ya kiwango kikubwa na ya otomatiki, na kupunguza gharama za wafanyikazi.
Ikilinganishwa na vifaa vya LED vya SMD, toleo hili la kuingizwa moja kwa moja lina faida katika utengenezaji wa mfano, usanikishaji wa mikono, na matumizi yanayohitaji nguvu zaidi ya muunganisho wa mitambo au mwanga kupenya bodi. Hata hivyo, LED za SMD kwa kawaida huruhusu msongamano mkubwa wa kufunga, na zinafaa zaidi kwa mstari wa usanikishaji wa otomatiki kamili na wa kasi wa kuchukua-na-kuweka.
10. Frequently Asked Questions (FAQ)
Q1: Can I operate this LED continuously at the 60mA peak current?
A1: Hapana. Kikomo cha kilele cha mkondo wa mbele (60mA) kinatumika tu kwa hali ya chini ya uwiano wa kazi (≤10%), na mipigo mifupi sana (≤0.1ms). Kikomo cha juu cha mkondo wa mbele wa DC unaoendelea ni 20mA. Kuzidi thamani hii kunaweza kusababisha joto kupita kiasi, kukua kwa umri haraka au kushindwa kufanya kazi.
Q2: Kwa nini kiwango cha kawaida cha nguvu ya mwanga cha LED ya kijani (420mcd) na LED ya manjano (11mcd) kinatofautiana sana kwa mkondo sawa wa 10mA?
A2: Hii inatokana hasa na vifaa tofauti vya semikondukta (InGaN kwa kijani, AlInGaP kwa manjano) na uwezo wa macho ya binadamu kuona mwanga wakati wa mchana (mkondo wa CIE), ambao unafikia kilele katika eneo la kijani (karibu 555nm). Macho ya binadamu yana uwezo mdogo wa kuhisi urefu wa wimbi la mwanga wa manjano, kwa hivyo nguvu ya mwanga (inayopimwa kwa mcd) inayopimwa kwa nguvu sawa ya mnururisho ni ya chini.
Q3: Nini kitatokea ikiwa LED haitawekwa kwa umbali wa 2mm kutoka kwa msingi wa lenzi wakati wa kuunganishwa kwa kutumia chuma cha kuuzimisha?
A3: Kutumia joto karibu sana na lens au kifuniko cha plastiki kunaweza kusababisha kuyeyuka, kubadilika umbo, au kubadilika rangi. Joto pia linaweza kupitishwa kupitia pini hadi kwenye chip ya LED kupita kiasi, ikivawezekana kuharibu kiungo cha semiconductor au waya za ndani za kuunganisha.
Q4: Je, msimbo wa kugawanya (binning code) unafasiriwaje wakati wa kuagiza?
A4:Bin code(例如,绿色LED的KL & G10)定义了您将收到的LED的发光强度和主波长的保证范围。指定分档允许您为应用选择性能一致的LED。如果颜色或亮度均匀性至关重要,您应指定严格的分档,并可能要求提供测试数据。
Q5: Je, mzunguko wangu unahitaji diode ya ulinzi ya kinyume?
A5: Mwongozo wa spec unasema kifaa hiki hakikusudiwa kufanya kazi kwa kinyume, na unabainisha mkondo wa kinyume (IR) chini ya majaribio ya 5V. Ingawa voltage ndogo ya kinyume mara kwa mara huenda isisababisha hitilafu mara moja, haipendekezwi. Katika mizunguko ambapo voltage ya kinyume inaweza kutokea (k.m., kuunganishwa kwa AC, mzigo wa inductive), ulinzi wa nje unapendekezwa, kama kuunganisha diode mfululizo na LED au kuweka diode iliyoelekezwa kinyume sambamba na LED, ili kuzuia voltage ya kinyume kutumika kwa LED.
Ufafanuzi wa Istilahi za Spec za LED
Kamusi Kamili ya Istilahi za Teknolojia ya LED
I. Viashiria Muhimu vya Utendaji wa Kielektroniki na Mwanga
| Istilahi | Unit/Penunjukan | Penjelasan Populer | Kwa nini ni muhimu |
|---|---|---|---|
| Ufanisi wa Mwanga (Luminous Efficacy) | lm/W (lumens per watt) | The luminous flux emitted per watt of electrical power; the higher the value, the more energy-efficient. | Directly determines the energy efficiency rating and electricity cost of the luminaire. |
| Fluxi ya Mwanga (Luminous Flux) | lm (lumen) | Jumla ya kiasi cha mwanga kinachotolewa na chanzo cha mwanga, kinachojulikana kwa kawaida kama "mwangaza". | Huamua kama taa inatosha kuwa na mwangaza. |
| Pembe ya kuona mwanga (Viewing Angle) | ° (degree), e.g., 120° | The angle at which light intensity drops to half, determining the beam width. | Affects the illumination range and uniformity. |
| Joto la rangi (CCT) | K (Kelvin), k.m. 2700K/6500K | Joto la rangi ya mwanga, thamani ya chini huelekea manjano/joto, thamani ya juu huelekea nyeupe/baridi. | Huamua mazingira ya taa na matumizi yanayofaa. |
| Kielelezo cha Uonyeshaji Rangi (CRI / Ra) | Unitless, 0–100 | The ability of a light source to reproduce the true colors of objects, with Ra≥80 being preferable. | Inaathiri usahihi wa rangi, hutumiwa katika maeneo yenye mahitaji makubwa kama vile maduka makubwa, makumbusho ya sanaa. |
| Tofauti ya uvumilivu wa rangi (SDCM) | Idadi ya hatua za duaradufu ya MacAdam, kama vile "5-step" | A quantitative indicator of color consistency; the smaller the step number, the more consistent the color. | Ensure no color difference among luminaires from the same batch. |
| Wavelengthu Kuu (Dominant Wavelength) | nm (nanomita), k.m. 620nm (nyekundu) | Thamani ya wavelength inayolingana na rangi ya LED ya rangi. | Determines the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | Shows the intensity distribution of light emitted by an LED across various wavelengths. | Affects color rendering and color quality. |
Vigezo vya Umeme
| Istilahi | Ishara | Penjelasan Populer | Mambo ya Kuzingatia katika Ubunifu |
|---|---|---|---|
| Voltage ya Mbele (Forward Voltage) | Vf | Voltage ya chini inayohitajika kuwasha LED, kama "kizingiti cha kuanzisha". | Voltage ya chanzo cha umeme inahitaji kuwa ≥ Vf, voltage inajumlishwa wakati LED nyingi zimeunganishwa mfululizo. |
| Forward Current | If | The current value required for the LED to emit light normally. | Constant current drive is commonly used, as the current determines brightness and lifespan. |
| Mkondo wa juu zaidi wa msukumo (Pulse Current) | Ifp | Peak current that can be withstood for a short period, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled to avoid overheating damage. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | Mzunguko unahitaji kuzuia uunganishaji kinyume au mshtuko wa voltage. |
| Thermal Resistance | Rth(°C/W) | Upinzani wa joto kutoka kwenye chip hadi kwenye sehemu ya kuuziwa, thamani ya chini inaonyesha usambazaji bora wa joto. | Upinzani mkubwa wa joto unahitaji muundo wenye nguvu zaidi wa usambazaji wa joto, vinginevyo joto la kiungo litaongezeka. |
| Uvumilivu wa Kutokwa na Umeme wa Tuli (ESD Immunity) | V (HBM), k.m. 1000V | Uwezo wa kukabiliana na mshtuko wa umeme wa tuli, thamani ya juu zaidi inamaanisha uwezo mkubwa wa kuepusha uharibifu kutokana na umeme wa tuli. | Hatua za kinga dhidi ya umeme wa tuli zinahitajika katika uzalishaji, hasa kwa LED zenye usikivu mkubwa. |
III. Usimamizi wa Joto na Uthabiti
| Istilahi | Viashiria Muhimu | Penjelasan Populer | Athari |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Joto halisi la uendeshaji ndani ya chip ya LED. | Kila kupungua kwa joto kwa 10°C, maisha ya taa yanaweza kuongezeka mara mbili; joto la juu sana linasababisha kupungua kwa mwanga na mabadiliko ya rangi. |
| Kupungua kwa Mwanga (Lumen Depreciation) | L70 / L80 (saa) | Muda unaohitajika ili mwangaza upunguke hadi 70% au 80% ya thamani ya awali. | Inafafanua moja kwa moja "maisha ya huduma" ya LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining brightness after a period of use. | Inaonyesha uwezo wa kudumisha mwangaza baada ya matumizi ya muda mrefu. |
| Color Shift | Δu′v′ or MacAdam ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Uzeefu wa joto (Thermal Aging) | Kupungua kwa utendaji wa nyenzo | Deterioration of packaging materials due to prolonged high temperatures. | May lead to decreased brightness, color shift, or open-circuit failure. |
IV. Packaging and Materials
| Istilahi | Aina za Kawaida | Penjelasan Populer | Sifa na Matumizi |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | The housing material that protects the chip and provides optical and thermal interfaces. | EMC offers good heat resistance and low cost; ceramics provide superior heat dissipation and long lifespan. |
| Chip structure | Front-side, Flip Chip | Chip electrode arrangement method. | Flip Chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating | YAG, silicate, nitride | Inayofunikwa kwenye chip ya mwanga wa bluu, sehemu hubadilishwa kuwa mwanga wa manjano/nyekundu, na kuchanganywa kuwa mwanga mweupe. | Fosfori tofauti huathiri ufanisi wa mwanga, halijoto ya rangi na ubora wa kuonyesha rangi. |
| Lenzi/Usanifu wa Optics | Planar, Microlens, Total Internal Reflection | Optical structures on the packaging surface to control light distribution. | Determine the beam angle and light distribution curve. |
V. Quality Control and Binning
| Istilahi | Binning Content | Penjelasan Populer | Purpose |
|---|---|---|---|
| Luminous Flux Grading | Codes such as 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness for products within the same batch. |
| Mgawanyiko wa voltage | Msimbo kama 6W, 6X | Group by forward voltage range. | Facilitates driver matching and improves system efficiency. |
| Color binning | 5-step MacAdam Ellipse | Group by color coordinates to ensure colors fall within an extremely narrow range. | Hakikisha usawa wa rangi, epuka kutofautiana kwa rangi ndani ya taa moja. |
| Mgawanyiko wa joto la rangi | 2700K, 3000K, n.k. | Pang'anganya kulingana na joto la rangi, kila kikundi kina safu maalum ya kuratibu. | Kukidhi mahitaji ya joto la rangi kwa matukio mbalimbali. |
VI. Uchunguzi na Uthibitishaji
| Istilahi | Viwango/Uchunguzi | Penjelasan Populer | Maana |
|---|---|---|---|
| LM-80 | Mtihani wa Kudumisha Lumen | Kurekebisha chini ya hali ya joto la kudumu kwa muda mrefu, kurekodi data ya kupungua kwa mwangaza. | Kutumia kukadiria maisha ya LED (kwa kuchanganya TM-21). |
| TM-21 | Standard for Life Projection | Projecting lifetime under actual use conditions based on LM-80 data. | Toa utabiri wa kisayansi wa maisha. |
| IESNA Standard | Illuminating Engineering Society Standard | Inashughulikia mbinu za upimaji wa mwanga, umeme na joto. | Msingi unaokubalika kitaalamu wa upimaji. |
| RoHS / REACH | Environmental Certification | Ensure products are free from hazardous substances (e.g., lead, mercury). | Masharti ya kuingia katika soko la kimataifa. |
| ENERGY STAR / DLC | Uthibitisho wa Ufanisi wa Nishati | Uthibitisho wa Ufanisi wa Nishati na Utendaji kwa Bidhaa za Taa. | Inatumika kwa kawaida katika ununuzi wa serikali na miradi ya ruzuku, kuimarisha ushindani wa soko. |