Table of Contents
- 1. Product Overview
- 1.1 Key Features
- 1.2 Target Applications
- 2. Technical Specifications Deep Dive
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical and Optical Characteristics
- 3. Binning System Explanation
- 3.1 Forward Voltage (Vf) Binning
- 3.2 Luminous Intensity (IV) Binning
- 3.3 Dominant Wavelength (Wd) Binning
- 4. Performance Curve Analysis
- 5. Mechanical and Package Information
- 5.1 Package Dimensions
- 5.2 Recommended PCB Pad Design
- 6. Soldering and Assembly Guidelines
- 6.1 IR Reflow Soldering Profile
- 6.2 Hand Soldering
- 6.3 Cleaning
- 7. Storage and Handling Cautions
- 7.1 Storage Conditions
- 7.2 Application Caution
- 8. Packaging and Ordering Information
- 8.1 Tape and Reel Specifications
- 9. Application Suggestions and Design Considerations
- 10. Technical Comparison and Differentiation
- 11. Frequently Asked Questions (Based on Technical Parameters)
- 12. Practical Design and Usage Case
- 13. Principle of Operation
- 14. Technology Trends
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
This document details the specifications for a surface-mount device (SMD) LED designed for automated printed circuit board assembly and space-constrained applications. The component features a diffused lens and emits green light, making it suitable for a variety of electronic equipment where indicator or lighting functions are required.
1.1 Key Features
- Compliant with RoHS environmental standards.
- Packaged on 12mm tape wound onto 7-inch diameter reels for automated assembly.
- Preconditioned to JEDEC Moisture Sensitivity Level 2a.
- Qualification referenced to AEC-Q101 Rev D, suitable for automotive applications.
- Standard EIA package outline for compatibility.
- IC compatible drive current.
- Designed for compatibility with automatic pick-and-place equipment.
- Suitable for infrared reflow soldering processes.
1.2 Target Applications
This LED is intended for use in a wide range of electronic equipment, including but not limited to cordless and cellular phones, notebook computers, and network systems. Specific mention is made for accessory applications in engineering vehicles.
2. Technical Specifications Deep Dive
2.1 Absolute Maximum Ratings
All ratings are specified at an ambient temperature (Ta) of 25°C. Exceeding these limits may cause permanent damage.
- Power Dissipation (Pd): 90 mW
- Peak Forward Current (IF(peak)): 50 mA (at 1/10 duty cycle, 0.1ms pulse width)
- Continuous Forward Current (IF): 20 mA DC
- Operating Temperature Range: -40°C to +100°C
- Storage Temperature Range: -40°C to +100°C
2.2 Electrical and Optical Characteristics
Typical performance is measured at Ta=25°C under the specified test conditions.
- Luminous Intensity (IV): 250 - 640 mcd (Typical value at IF = 2 mA). Measured with a sensor/filter approximating the CIE photopic eye-response curve.
- Viewing Angle (2θ1/2): 110 degrees. Defined as the off-axis angle where intensity is half the axial value.
- Peak Emission Wavelength (λp): 518 nm (from spectral measurement).
- Dominant Wavelength (λd): 523 - 538 nm (at IF = 2 mA). Represents the perceived color. Tolerance is ±1 nm.
- Spectral Line Half-Width (Δλ): 35 nm.
- Forward Voltage (VF): 2.0 - 2.9 V (at IF = 2 mA). Tolerance is ±0.1 V.
- Reverse Voltage (Vz): 6 - 8 V (at Iz = 10 μA). Note: The device is not designed for reverse operation; this parameter is for IR test only.
- Reverse Current (IR): 10 μA maximum (at VR = 5V).
- ESD Withstand Voltage: 2000 V (Human Body Model).
3. Binning System Explanation
To ensure color and brightness consistency, components are sorted into bins based on key parameters. The batch label indicates the bin codes for Vf, IV, and Color (Wd).
3.1 Forward Voltage (Vf) Binning
Measured at IF = 2 mA. Tolerance within each bin is ±0.1V.
- H3: 2.0 V (Min) to 2.3 V (Max)
- H4: 2.3 V (Min) to 2.6 V (Max)
- H5: 2.6 V (Min) to 2.9 V (Max)
3.2 Luminous Intensity (IV) Binning
Measured at IF = 2 mA. Tolerance within each bin is ±11%.
- T1: 250 mcd (Min) to 400 mcd (Max)
- T2: 400 mcd (Min) to 640 mcd (Max)
3.3 Dominant Wavelength (Wd) Binning
Measured at IF = 2 mA. Tolerance within each bin is ±1 nm.
- AQ: 523 nm (Min) to 528 nm (Max)
- AR: 528 nm (Min) to 533 nm (Max)
- AS: 533 nm (Min) to 538 nm (Max)
4. Performance Curve Analysis
The datasheet includes typical characteristic curves to aid in design. These curves illustrate the relationship between forward current and luminous intensity, as well as the spatial distribution of light (radiation pattern). The spatial distribution plot is crucial for understanding the illumination profile created by the diffused lens, showing how light is dispersed over the 110-degree viewing angle. Designers can use the IV vs. IF curve to estimate brightness at different drive currents, ensuring the LED meets application requirements without exceeding maximum ratings.
5. Mechanical and Package Information
5.1 Package Dimensions
The LED conforms to a standard SMD package outline. Key dimensions (in millimeters) include a body size of approximately 2.0 x 1.25 mm with a height of 0.8 mm. Tolerances are typically ±0.2 mm unless otherwise specified. A detailed dimensional drawing should be referenced for exact land pattern design.
5.2 Recommended PCB Pad Design
A land pattern recommendation is provided for infrared or vapor phase reflow soldering. Adhering to this pattern is critical for achieving proper solder joint formation, ensuring mechanical stability, and facilitating heat dissipation during operation.
6. Soldering and Assembly Guidelines
6.1 IR Reflow Soldering Profile
For lead-free (Pb-free) soldering processes, the recommended profile follows J-STD-020. Key parameters include:
- Pre-heat Temperature: 150°C to 200°C.
- Pre-heat Time: Maximum 120 seconds.
- Peak Temperature: Maximum 260°C.
- Time Above Liquidus: Maximum 10 seconds (recommended for a maximum of two reflow cycles).
Note: The optimal profile depends on the specific PCB design, components, solder paste, and oven. Characterization for the specific assembly is advised.
6.2 Hand Soldering
If hand soldering is necessary:
- Iron Temperature: Maximum 300°C.
- Soldering Time: Maximum 3 seconds per lead (one time only).
6.3 Cleaning
If cleaning is required after soldering, use alcohol-based solvents like ethyl alcohol or isopropyl alcohol at room temperature. Immersion should not exceed one minute. Avoid unspecified chemical cleaners.
7. Storage and Handling Cautions
7.1 Storage Conditions
- Sealed Package: Store at ≤30°C and ≤70% RH. Use within one year of packing date when in moisture-proof bags with desiccant.
- Opened Package: Store at ≤30°C and ≤60% RH. Components should be reflow-soldered within 168 hours (7 days) of exposure.
- Extended Storage (Opened): Store in a sealed container with desiccant or in a nitrogen desiccator.
- Baking: If exposed for more than 168 hours, bake at approximately 60°C for at least 48 hours before soldering to remove moisture and prevent "popcorning" during reflow.
7.2 Application Caution
This LED is designed for ordinary electronic equipment. It is not recommended for safety-critical applications where failure could jeopardize life or health (e.g., aviation, medical life-support) without prior consultation and specific qualification.
8. Packaging and Ordering Information
8.1 Tape and Reel Specifications
- Tape Width: 12 mm.
- Reel Diameter: 7 inches.
- Quantity per Reel: 2000 pieces.
- Minimum Order Quantity: 500 pieces for remainder lots.
- Packing Standard: In accordance with EIA-481-1-B. Empty pockets are sealed with cover tape. A maximum of two consecutive missing components is allowed.
9. Application Suggestions and Design Considerations
When integrating this LED into a design, consider the following:
- Current Limiting: Always use a series resistor or constant current driver to limit the forward current to a safe value, typically at or below the 20 mA DC maximum. The VF bin should be considered for accurate resistor calculation.
- Thermal Management: While the power dissipation is low (90 mW), ensure the PCB provides adequate thermal relief, especially if operating at high ambient temperatures or near the maximum current.
- Optical Design: The diffused lens provides a wide, even viewing angle suitable for panel indicators. For focused light, secondary optics may be required.
- ESD Protection: Although rated for 2kV HBM, implement standard ESD handling and, if necessary, circuit protection (e.g., TVS diodes) in sensitive environments.
10. Technical Comparison and Differentiation
This LED differentiates itself through its combination of features: AEC-Q101 qualification reference makes it a candidate for automotive accessory applications. The preconditioning to MSL 2a enhances reliability for standard reflow processes. The detailed binning system allows for tighter color and brightness matching in production runs compared to non-binned parts. The wide 110-degree viewing angle with a diffused lens is ideal for applications requiring broad, non-glare illumination.
11. Frequently Asked Questions (Based on Technical Parameters)
Q: What is the difference between Peak Wavelength and Dominant Wavelength?
A: Peak Wavelength (518 nm) is the point of maximum power output in the spectral curve. Dominant Wavelength (523-538 nm) is derived from the CIE color chart and represents the single wavelength that best matches the perceived color of the light, which is more relevant for human vision.
Q: Can I drive this LED at 20 mA continuously?
A: Yes, 20 mA is the maximum continuous DC forward current rating at 25°C. For reliable operation, especially at higher ambient temperatures, derating the current is recommended. Always refer to the power dissipation limit (90 mW).
Q: Why is there a reverse voltage rating if the device is not for reverse operation?
A: The Vz rating (6-8V) is primarily a test parameter for internal quality assurance (IR test). It indicates the breakdown voltage. In circuit design, you should ensure the LED is never subjected to a reverse bias, as even small reverse currents can degrade performance.
Q: How do I interpret the bin code "H4/T2/AR" on a label?
A> This indicates a specific batch where the LEDs have a forward voltage between 2.3V and 2.6V (H4), a luminous intensity between 400 and 640 mcd (T2), and a dominant wavelength between 528 and 533 nm (AR).
12. Practical Design and Usage Case
Scenario: Designing a status indicator for a consumer router. The LED needs to be green, visible from various angles, and reliable for continuous operation. This component is suitable. A drive current of 5-10 mA would provide ample brightness while staying well within limits, ensuring long-term reliability. The designer would select a current-limiting resistor based on the typical VF (e.g., 2.5V for H4 bin) and the supply voltage (e.g., 3.3V). The wide viewing angle ensures the status is visible regardless of the router's orientation. The tape-and-reel packaging allows for efficient, automated assembly on the router's main PCB.
13. Principle of Operation
This is a semiconductor light-emitting diode (LED). When a forward voltage exceeding its threshold is applied, electrons and holes recombine in the active region (composed of InGaN for green emission), releasing energy in the form of photons (light). The specific material composition determines the wavelength (color) of the emitted light. The diffused epoxy lens encapsulates the semiconductor die, providing environmental protection, mechanical support, and shaping the light output into a wide, uniform beam.
14. Technology Trends
The optoelectronics industry continues to advance in several key areas relevant to such components: increased luminous efficacy (more light output per watt), improved color consistency and tighter binning tolerances, enhanced reliability and higher temperature operation for automotive and industrial markets, and further miniaturization of packages. The drive towards higher efficiency and broader adoption of LEDs in general lighting and automotive applications pushes continuous improvement in semiconductor materials and packaging technologies.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |