Table of Contents
- 1. Product Overview
- 1.1 Core Features and Advantages
- 2. Technical Specifications and Objective Interpretation
- 2.1 Absolute Maximum Ratings
- 2.2 Electro-Optical Characteristics
- 3. Binning System Explanation
- 3.1 Luminous Intensity Binning
- 4. Performance Curve Analysis
- 4.1 Forward Current vs. Forward Voltage (I-V Curve)
- 4.2 Luminous Intensity vs. Forward Current
- 4.3 Temperature Dependence
- 5. Mechanical and Packaging Information
- 5.1 Package Dimensions and Polarity
- 5.2 Recommended Solder Pad Layout
- 5.3 Tape and Reel Specifications
- 6. Soldering, Assembly, and Handling Guidelines
- 6.1 IR Reflow Soldering Profile
- 6.2 Hand Soldering
- 6.3 Cleaning
- 6.4 Electrostatic Discharge (ESD) Precautions
- 6.5 Storage Conditions
- 7. Application Notes and Design Considerations
- 7.1 Typical Application Scenarios
- 7.2 Circuit Design
- 7.3 Thermal Management
- 7.4 Application Limitations and Warnings
- 8. Frequently Asked Questions (FAQ)
- 8.1 What is the difference between Peak Wavelength and Dominant Wavelength?
- 8.2 Can I drive this LED with a 3.3V supply?
- 8.3 Why is the storage humidity requirement so strict after opening the bag?
- 8.4 How do I interpret the bin code (e.g., P) on an order?
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
The LTST-S270KRKT is a high-brightness, side-looking Surface Mount Device (SMD) LED designed for modern electronic applications requiring reliable and efficient indicator lighting. It utilizes an advanced AlInGaP (Aluminum Indium Gallium Phosphide) semiconductor chip, which is known for producing high luminous intensity with excellent color purity in the red spectrum. The device is housed in a standard EIA-compliant package, making it compatible with automated pick-and-place assembly lines and standard infrared (IR) reflow soldering processes, which are critical for high-volume manufacturing. Its side-emitting lens design (water clear) allows the light to be directed parallel to the mounting surface, which is ideal for applications where space is constrained vertically, such as in edge-lit panels, backlighting for membrane switches, or status indicators on slim consumer electronics.
1.1 Core Features and Advantages
- High Brightness AlInGaP Chip: Delivers superior luminous intensity compared to traditional LED materials, ensuring clear visibility.
- Side-Viewing Package: The primary light emission is from the side of the component, perfect for space-saving designs.
- RoHS Compliant & Green Product: Manufactured without hazardous substances like lead, mercury, and cadmium, meeting global environmental regulations.
- Tin-Plated Terminals: Enhances solderability and provides good resistance to oxidation, ensuring reliable solder joints during assembly.
- Automation Friendly: Supplied on 8mm tape mounted on 7-inch reels, fully compatible with high-speed automatic placement equipment.
- Reflow Solderable: Withstands standard IR reflow soldering profiles required for lead-free (Pb-free) assembly processes.
2. Technical Specifications and Objective Interpretation
This section provides a detailed, objective analysis of the key electrical, optical, and thermal parameters defined in the datasheet. Understanding these values is crucial for proper circuit design and ensuring long-term reliability.
2.1 Absolute Maximum Ratings
These ratings represent the stress limits beyond which permanent damage to the device may occur. Operation at or near these limits is not recommended for normal use and will likely shorten the LED's lifespan.
- Power Dissipation (Pd): 75 mW. This is the maximum amount of power the LED package can dissipate as heat. Exceeding this can lead to overheating and catastrophic failure.
- Peak Forward Current (IFP): 80 mA. This is the maximum instantaneous current allowed under pulsed conditions (1/10 duty cycle, 0.1ms pulse width). It is significantly higher than the DC rating, useful for brief, high-intensity flashes.
- DC Forward Current (IF): 30 mA. This is the maximum continuous current recommended for reliable long-term operation. The typical test condition for optical specs is 20mA.
- Reverse Voltage (VR): 5 V. Applying a reverse voltage greater than this can break down the LED's PN junction, causing immediate failure. Proper circuit protection (e.g., a series diode in reverse parallel) is advised in AC or bipolar signal environments.
- Operating & Storage Temperature: -30°C to +85°C / -40°C to +85°C. The device can function and be stored within these ambient temperature ranges. Performance, particularly luminous intensity and forward voltage, will vary with temperature.
- IR Reflow Condition: 260°C peak for 10 seconds. This defines the maximum thermal profile the package can endure during soldering without damage.
2.2 Electro-Optical Characteristics
Measured at an ambient temperature (Ta) of 25°C, these parameters define the LED's performance under normal operating conditions.
- Luminous Intensity (IV): 18.0 - 54.0 mcd (typical 54.0 mcd) at IF = 20mA. This is a measure of the perceived brightness of the LED as seen by the human eye. The wide min-max range indicates the need for a binning system (see Section 3).
- Viewing Angle (2θ1/2): 130 degrees. This is the full angle at which the luminous intensity drops to half of its maximum (on-axis) value. A 130° angle indicates a very wide viewing pattern, typical for side-emitting lenses without a narrow beam.
- Peak Wavelength (λP): 639 nm. This is the wavelength at which the optical power output of the LED is at its maximum. It defines the "color" in physical terms.
- Dominant Wavelength (λd): 631 nm. Derived from the CIE chromaticity diagram, this is the single wavelength that best represents the color perceived by the human eye. It is the key parameter for color specification.
- Spectral Bandwidth (Δλ): 20 nm. This is the width of the emitted spectrum at half its maximum power (Full Width at Half Maximum - FWHM). A narrower bandwidth indicates a more spectrally pure, saturated color.
- Forward Voltage (VF): 2.0V - 2.4V (typical 2.4V) at IF = 20mA. This is the voltage drop across the LED when operating. It is crucial for designing the current-limiting resistor in series with the LED. Designers must use the maximum VF to ensure the current limit is not exceeded under worst-case conditions.
- Reverse Current (IR): 10 µA max at VR = 5V. This is the small leakage current that flows when the LED is reverse-biased within its maximum rating.
3. Binning System Explanation
Due to inherent variations in semiconductor manufacturing, LEDs are sorted into performance bins. This ensures consistency within a production batch. The LTST-S270KRKT uses a binning system for luminous intensity.
3.1 Luminous Intensity Binning
The LEDs are categorized into bins based on their measured luminous intensity at 20mA. Each bin has a minimum and maximum value, with a tolerance of +/-15% within the bin. This allows designers to select the appropriate brightness level for their application.
- Bin M: 18.0 - 28.0 mcd
- Bin N: 28.0 - 45.0 mcd
- Bin P: 45.0 - 71.0 mcd
- Bin Q: 71.0 - 112.0 mcd
- Bin R: 112.0 - 180.0 mcd
Design Implication: For applications requiring uniform brightness across multiple LEDs (e.g., an array of status lights), it is critical to specify and procure LEDs from the same intensity bin. Mixing bins can lead to visibly uneven lighting.
4. Performance Curve Analysis
While specific graphical curves are referenced in the datasheet (e.g., Fig.1, Fig.6), their typical behavior can be described based on standard LED physics.
4.1 Forward Current vs. Forward Voltage (I-V Curve)
The relationship is exponential. A small increase in voltage beyond the "turn-on" point (~1.8V for AlInGaP red) causes a large increase in current. This is why a current-limiting circuit (usually a resistor) is mandatory; connecting the LED directly to a voltage source will destroy it.
4.2 Luminous Intensity vs. Forward Current
Luminous intensity is approximately proportional to the forward current up to a point. Operating above the recommended DC current (30mA) will yield diminishing returns in brightness while generating excessive heat, accelerating lumen depreciation.
4.3 Temperature Dependence
As junction temperature increases:
- Forward Voltage (VF): Decreases slightly. This can lead to a small increase in current if driven by a constant voltage source with a series resistor.
- Luminous Intensity (IV): Decreases. High temperatures reduce light output efficiency. Proper thermal management (e.g., adequate PCB copper area) is important for maintaining consistent brightness.
- Wavelength (λd): Shifts slightly, typically to longer wavelengths (red shift).
5. Mechanical and Packaging Information
5.1 Package Dimensions and Polarity
The datasheet includes detailed mechanical drawings. Key features include the side-looking lens geometry and the anode/cathode pad identification. The cathode is typically marked by a notch, a green stripe on the tape, or a different pad shape. Correct polarity is essential during assembly.
5.2 Recommended Solder Pad Layout
A suggested land pattern (solder pad footprint) is provided to ensure a reliable solder fillet and proper alignment during reflow. Following this recommendation helps prevent tombstoning (component standing up on one end) and ensures good mechanical strength.
5.3 Tape and Reel Specifications
The component is supplied in embossed carrier tape (8mm pitch) on 7-inch reels, compliant with ANSI/EIA-481.
- Pieces per Reel: 4000
- Minimum Order Quantity: 500 pieces for remainder quantities.
- Cover Tape: Seals the pockets to prevent part fallout.
- Missing Lamps: A maximum of two consecutive empty pockets is allowed per specification.
6. Soldering, Assembly, and Handling Guidelines
6.1 IR Reflow Soldering Profile
A suggested reflow profile for Pb-free processes is provided, adhering to JEDEC standards. Key parameters include:
- Preheat: 150-200°C for up to 120 seconds to slowly ramp temperature and activate flux.
- Peak Temperature: Maximum of 260°C.
- Time Above Liquidus (TAL): The profile suggests a peak temperature time of 10 seconds maximum. The total time from ~217°C to peak should be controlled.
- Maximum Cycles: The LED should not be subjected to more than two reflow cycles.
Note: The actual profile must be characterized for the specific PCB design, solder paste, and oven used.
6.2 Hand Soldering
If hand soldering is necessary:
- Iron Temperature: Maximum 300°C.
- Soldering Time: Maximum 3 seconds per lead.
- Limit: Only one hand-soldering cycle is permitted.
6.3 Cleaning
Only alcohol-based solvents like isopropyl alcohol (IPA) or ethyl alcohol should be used for cleaning, at normal temperature for less than one minute. Harsh or unspecified chemicals can damage the plastic lens and package.
6.4 Electrostatic Discharge (ESD) Precautions
LEDs are sensitive to ESD. Handling precautions are mandatory:
- Use grounded wrist straps or anti-static gloves.
- Ensure all workstations, equipment, and tools are properly grounded.
- Store and transport components in ESD-safe packaging.
6.5 Storage Conditions
- Sealed Bag (Moisture Barrier Bag - MBB): Store at ≤30°C and ≤90% RH. Shelf life is one year from the bag seal date when stored with desiccant.
- Opened Bag or Loose Parts: Store at ≤30°C and ≤60% RH. It is recommended to complete IR reflow within one week of opening. For longer storage, place parts in a sealed container with desiccant or in a nitrogen desiccator. Parts stored out of the MBB for over one week should be baked at 60°C for at least 20 hours before soldering to remove absorbed moisture and prevent "popcorning" during reflow.
7. Application Notes and Design Considerations
7.1 Typical Application Scenarios
- Status Indicators: Power, connectivity, or mode indicators in consumer electronics, appliances, and industrial control panels.
- Backlighting: Edge-lighting for membrane switches, keypads, or small graphic displays.
- Automotive Interior Lighting: Non-critical indicator lights (subject to temperature and vibration validation).
- Portable Devices: Battery level or notification LEDs in smartphones, tablets, and wearables (utilizing the side-emitting feature).
7.2 Circuit Design
The most common drive circuit is a voltage source (VCC) in series with a current-limiting resistor (RS). The resistor value is calculated using Ohm's Law:
RS = (VCC - VF) / IF
Where VF is the LED forward voltage and IF is the desired forward current (e.g., 20mA). Always use the maximum VF from the datasheet (2.4V) for this calculation to guarantee the current does not exceed the design target under worst-case conditions. For example, with a 5V supply:
RS = (5V - 2.4V) / 0.020A = 130 Ω. A standard 130Ω or 150Ω resistor would be suitable.
7.3 Thermal Management
While the power dissipation is low, continuous operation at high ambient temperatures or at the maximum DC current can raise the junction temperature. To maintain performance and longevity:
- Use sufficient copper area on the PCB connected to the LED's thermal pads (if any) or adjacent ground plane to act as a heat sink.
- Avoid placing the LED near other heat-generating components.
- Consider derating the operating current (e.g., use 15mA instead of 20mA) in high-temperature environments.
7.4 Application Limitations and Warnings
The datasheet explicitly states that these LEDs are intended for ordinary electronic equipment (office, communication, household). They are not qualified for safety-critical applications where failure could jeopardize life or health, such as:
- Aviation and aerospace systems
- Transportation and traffic control equipment
- Medical and life-support devices
- Critical safety systems
For such applications, components with appropriate reliability certifications must be sourced.
8. Frequently Asked Questions (FAQ)
8.1 What is the difference between Peak Wavelength and Dominant Wavelength?
Peak Wavelength (λP): The physical wavelength where the LED emits the most optical power. It's measured directly from the spectrum.
Dominant Wavelength (λd): The perceived color. It's calculated from the CIE color chart to find the single wavelength that matches the LED's color point as seen by the human eye. For monochromatic LEDs like this red one, they are close but not identical. λd is the more relevant parameter for color specification.
8.2 Can I drive this LED with a 3.3V supply?
Yes. Using the formula RS = (3.3V - 2.4V) / 0.020A = 45 Ω. A 47Ω standard resistor would work. Ensure the supply can deliver the required current.
8.3 Why is the storage humidity requirement so strict after opening the bag?
SMD packages can absorb moisture from the air. During the high-temperature reflow soldering process, this trapped moisture can vaporize rapidly, creating internal pressure that can crack the package or delaminate internal layers—a phenomenon known as "popcorning" or "moisture-induced stress." The baking process (60°C for 20+ hours) safely drives out this absorbed moisture.
8.4 How do I interpret the bin code (e.g., P) on an order?
The bin code (M, N, P, Q, R) specifies the guaranteed range of luminous intensity for the LEDs in that batch. When placing an order, you can specify the required bin code to ensure you receive LEDs with brightness in your desired range. If not specified, the supplier may ship from any available bin.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |