Teburin Abubuwan Ciki
- 1. Bayanin Samar
- 2. Cikakken Bayanin Sigogin Fasaha
- 2.1 Halayen Haske da Lantarki
- 2.2 Matsakaicin Matsayin Kariya (Absolute Maximum Ratings)
- 2.3 Tsarin Rukuni (Binning System)
- 3. Bayanan Mechnical da Marufi
- 3.1 Girman Zane (Outline Dimensions)
- 3.2 Zanen Marufi
- 4. Gwajin Aminci da Kayan Aiki
- 4.1 Gwajin Aminci (Reliability Tests)
- 4.2 Gwajin Aikin Kayan Aiki
- 5. Kula da Haɗawa da Gudanarwa
- 6. Bayanin Marufi da Oda
- 6.1 Ƙayyadaddun Marufi
- 6.2 Bayanin Lakabin
- 7. Shawarwari na Aikace-aikace
- 8. Yadda Ake Aiki
- 9. Hanyoyin Ci Gaba
- 10. Tambayoyin da Aka Fi Tambaya
- Kalmomin Ƙayyadaddun LED
- Aikin Hasken Wutar Lantarki
- Ma'auni na Lantarki
- Gudanar da Zafi & Amincewa
- Tufafi & Kayan Aiki
- Kula da Inganci & Rarraba
- Gwaji & Takaddun Shaida
1. Bayanin Samar
Wannan modul na LED an tsara shi bisa ga yanayin kasuwa na manyan fitilu, yana tabbatar da sauƙin daidaitawa da haɗawa. Yana amfani da fakitin LED 2835, yana ba da ingantaccen haske, ƙarancin zafi, kuma ba shi da mercury, yana cancanci zama tushen haske mai sanyi mai dacewa da muhalli. Modul ɗin yana da aminci da kariya sosai, tare da sigogin lantarki da aka tsara don dacewa da manyan masu samar da wutar LED. Musamman ya dace da fitilu masu haske kai tsaye (DLED), yana ba da haske mai daidaito da tsawon rayuwa.
2. Cikakken Bayanin Sigogin Fasaha
2.1 Halayen Haske da Lantarki
A zafin jiki na wurin haɗawa (Ts) na 25°C da igiyar wutar lantarki ta gaba ta 360mA, modul ɗin yana nuna halaye masu zuwa:
- Ƙarfin Wutar Lantarki na Gaba (Forward Voltage):Yawanci daga 41.6V zuwa 52.8V, mafi ƙanƙanta 41.6V kuma mafi girma 52.8V.
- Amfani da Wuta (Power Consumption):Ya kai daga 14.976W zuwa 19.1W.
- Hasken Haske (Luminous Flux):Ya bambanta bisa ga rukunin zafin launi, daga mafi ƙanƙanta 2230 lm zuwa mafi girma 3000 lm. Misali, rukunin 2870-3220K yana da 2230-2708 lm, yayin da rukunin 4740-5250K yana da 2470-3000 lm.
- Matsayin Nuna Launi (Color Rendering Index - CRI):Matsakaicin daraja 84, mafi ƙanƙanta 80 (Ra ≥ 80).
- Haƙurin Launi (Color Tolerance):Modul ɗin yana riƙe da ellipse na MacAdam na ≤ 4.2 SDCM, yana tabbatar da daidaiton launi tsakanin raka'a.
Akwai rukunoni huɗu na zafin launi (CCT): 2870-3220K, 3220-3700K, 3700-4275K, da 4740-5250K, wanda ya rufe farin dumi zuwa farin sanyi.
2.2 Matsakaicin Matsayin Kariya (Absolute Maximum Ratings)
Dole ne kada a yi amfani da modul ɗin fiye da waɗannan matakan kariya a Ts=25°C don guje wa lalacewa:
- Igiyar Wutar Lantarki ta Gaba (IF):360 mA (ci gaba), 650 mA (kololuwa).
- Ƙarfin Wutar Lantarki na Baya (VR):5 V.
- Cire Wutar Lantarki ta Tsaye (ESD):2000 V (HBM).
- Zafin Aiki (TOPR):-40°C zuwa +85°C.
- Zafin Ajiya (TSTG):-40°C zuwa +100°C.
- Zafin Haɗawa (TJ):115°C (LED ɗaya).
2.3 Tsarin Rukuni (Binning System)
An raba modul ɗin zuwa rukunoni bisa ga CCT, hasken haske, da ƙarfin wuta. Sunan rukuni (misali, RF-MTD402T18-E1) yana nuna nau'in modul (D: DLED), CCT (40: 3700-4275K), nau'in fakitin LED (2: 2835), matakin CRI (H: 85≥T>80), ƙarfi (18: 18W), hanyar haske (E: kallon sama), da siga (1: siga ta farko). Wannan tsarin rukuni yana ba abokan ciniki damar zaɓar modul ɗin da sigogin da aka sarrafa don daidaitaccen aiki.
3. Bayanan Mechnical da Marufi
3.1 Girman Zane (Outline Dimensions)
Modul ɗin yana da girman da ke biye (hakuri ±0.3mm sai dai an ambata):
- Tsayi (L):582 mm
- Faɗi (W):24 mm
- Kaurin PCB (H1):1.5 mm (±0.16mm)
- Tsayin Modul gabaɗaya (H2):6 mm
An tsara modul ɗin azaman sandar haske mai layi tare da tsarin haɗin lantarki 4P16S (4 layi na layi daya, 16 LEDs a jeri kowace layi? Ko kuma 4 pins, 16 a jeri? Takardun bayani ya nuna zane na 4P16S, yana nuna 4 layi na layi daya na LEDs 16 a jeri). PCB ɗin kwararre ne mai Layer ɗaya ko da yawa tare da haɗin haɗi don sauƙin haɗawa.
3.2 Zanen Marufi
Ana tattara modul ɗin a cikin akwatunan blister (trays) tare da takamaiman hanyar tsayawa. Kowace akwatin blister tana ɗaukar modul 20 (ramummuka 10, an sanya modul 2 baya-baya a kowane rami). Ana sanya jimillar akwatunan blister 8 da aka ɗora da kuma akwati ɗaya mara komai (a matsayin rufi) a cikin kartoni, yana ba da modul 160 a kowace kartoni (20 modul/akwati × 8 akwati). An ba da girman kartoni a cikin cikakken takardun bayani, kuma an buga kartoni ɗin da alamomin kulawa da masu gano.
4. Gwajin Aminci da Kayan Aiki
4.1 Gwajin Aminci (Reliability Tests)
Modul ɗin ya yi gwaji mai tsauri ba tare da gazawa ba a ƙarƙashin waɗannan yanayi (girman samfurin 6 kowane gwaji):
- Rayuwar Aiki a Zafin Daki:TA=25°C, IF=360mA, TJ<115°C, 500 awa. Matsayi: ΔΦ<30%, Vf<110%, CIE Δx/Δy<0.015, babu gazawar bala'i.
- Rayuwar Aiki a Babban Zafi:TA=60°C, IF=360mA, TJ<115°C, 500 awa. Matsayi iri ɗaya.
- Rayuwar Aiki a Babban Zafi da Danshi:60°C, RH=90%, IF=360mA, TJ<115°C, 500 awa. Matsayi iri ɗaya.
- Girgiza Zafi (Thermal Shock):-40°C na mintuna 15 zuwa 85°C na mintuna 15, tare da canjin sakan 10, hawan keke 100. Matsayi iri ɗaya.
Waɗannan gwaje-gwaje sun tabbatar da dorewar modul ɗin a yanayi na yau da kullum da na damuwa.
4.2 Gwajin Aikin Kayan Aiki
A Ta=25°C, ana gwada kayan aikin modul ɗin don tabbatar da inganci:
- Halayen Haske da Lantarki na LED:An tabbatar da su ta hanyar Integrating sphere don dacewa da takardun bayani.
- Ƙarfin Jan Haɗin (Connector Pull Force):≥7 kgf.
- Ƙarfin Turawa da Jan LED (LED Push & Pull Force):≥3 kgf.
- Matsayin Haɗa LED (LED Welding Standards):X-shift ≤ ±0.15mm, Y-shift ≤ ±0.15mm, kusurwa ≤ ±3°.
5. Kula da Haɗawa da Gudanarwa
Don tabbatar da dorewa na dogon lokaci, bi waɗannan jagororin:
- Dacewar Kayan Aiki:Ka nisanci kayan da ke ɗauke da sulfur da mahadinsa sama da 100 ppm. Halogen (Br, Cl) ya kamata ya kasance ƙasa da 900 ppm kowane, tare da jimillar ƙasa da 1500 ppm.
- Hankalin VOC:Kayan da ke ƙafewa na iya shiga cikin rufin siliki kuma su haifar da canjin launi a ƙarƙashin zafi da haske. Gwada duk kayan dacewa kafin amfani.
- Gudanarwa:Riƙe modul ɗin da gefuna ta amfani da tweezers; kada a taɓa saman ruwan tabarau na siliki kai tsaye. Ka nisanci lankwasa ko murɗa sandar haske fiye da 10°.
- Tsaftacewa:Idan ana buƙatar tsaftacewa bayan haɗawa, yi amfani da isopropyl alcohol. Kada a yi amfani da ultrasonic tsaftacewa domin yana iya lalata LEDs.
- Kariya daga ESD:LEDs suna kula da cire wutar lantarki ta tsaye. Yi amfani da matakan kariya na ESD (misali, wuraren aiki da aka ƙasa, igiyoyin hannu).
- Zane na Circuit:Igiyar wutar lantarki ta cikin kowane LED kada ta wuce matsakaicin matakin kariya. Yi amfani da resistor a jeri don iyakance igiyar wuta da hana zafi mai ƙaruwa. Tabbatar cewa ba a taɓa amfani da ƙarfin wutar lantarki na baya ba.
6. Bayanin Marufi da Oda
6.1 Ƙayyadaddun Marufi
Ana aika modul ɗin a cikin kartononi masu ɗauke da akwatunan blister 9 (8 da aka ɗora + 1 mara komai a matsayin rufi). Kowace akwatin blister tana ɗaukar modul 20 (ramummuka 10 × modul 2 baya-baya). Jimillar yawa a kowace kartoni 160 modul. Matsayin tsayawa na kartononi shine matsakaicin layuka 6; daidaita bisa ga yanayin gaske don guje wa lalacewa.
6.2 Bayanin Lakabin
Kowace lakabin kartoni ta ƙunshi wurare masu zuwa: Lambar Sashe na Abokin Ciniki, Lambar Sashe (P/N), Lambar Rukuni (Bin Code), Hasken Haske (LM), Ƙarfin Wuta (VF), CCT, CRI, Yawa, Nauyin Net, da Kwanan wata. Wannan yana ba da damar gano asali da zaɓin rukuni cikin sauƙi.
7. Shawarwari na Aikace-aikace
Wannan modul na LED an inganta shi don fitilu masu haske kai tsaye (DLED). Aikace-aikace na yau da kullum sun haɗa da hasken ofis, hasken kasuwanci, da hasken cikin gida gabaɗaya. Lokacin zanen fitilar, tabbatar da isasshen zubar da zafi don kiyaye zafin haɗawa ƙasa da 115°C. Tsarin 4P16S na modul ɗin ya kamata a yi amfani da shi ta hanyar na'urar tura wutar LED mai tsayayyen igiyar wuta (360 mA yawanci) da kewayon ƙarfin wuta (41.6–52.8 V). Don ingantacciyar daidaiton launi, ya kamata a yi amfani da modul daga rukuni ɗaya na CCT a cikin fitila ɗaya.
8. Yadda Ake Aiki
Waɗannan modul ɗin suna amfani da LEDs na SMD masu girman 2835. Lokacin da igiyar wutar lantarki ta gaba ta bi ta cikin guntun LED, electrons da holes suna sake haɗuwa a cikin mahaɗin p-n, suna fitar da photons. Tsawon igiyar haske (launi) da aka fitar ya dogara da kayan semiconductor (misali, canjin phosphor don farin LEDs). Ingantaccen haske na modul ɗin ana samun shi ta hanyar amfani da ingantattun guntuwa da sarrafa zafi da aka inganta. Ana shirya LEDs a cikin matrix na jeri da layi daya don cimma ƙarfin wuta da igiyar da ake so, yana tabbatar da fitowar haske mai daidaito.
9. Hanyoyin Ci Gaba
Hanyar da ke cikin samfuran hasken LED shine zuwa mafi ingancin haske, ƙananan siffofi, da ingantaccen ingancin launi. Amfani da wannan modul ɗin na fakitin 2835—fakitin matsakaicin ƙarfi da aka karɓa sosai—yana daidaita farashi da aiki. Ci gaba na gaba na iya haɗa da zaɓuɓɓukan CRI mafi girma (misali, Ra > 90), ikon daidaita farin haske, da haɗawa da sarrafa haske na hankali. Bugu da ƙari, dokokin muhalli suna ci gaba da matsawa don kawar da abubuwa masu haɗari, wanda wannan modul ɗin ya riga ya bi (RoHS, babu mercury).
10. Tambayoyin da Aka Fi Tambaya
Q1: Menene mafi girman igiyar wutar lantarki da za a iya amfani da ita a wannan modul?Matsakaicin igiyar wuta ta gaba shine 360 mA na ci gaba, tare da kololuwa 650 mA (ba mai maimaitawa ba). Don amintaccen aiki, yi tuƙi a 360 mA ko ƙasa.
Q2: Za a iya amfani da modul ɗin a waje?Kewayon zafin aiki shine -40°C zuwa +85°C, amma ba a ƙididdige modul ɗin don amfani a waje ba tare da ƙarin kariya daga danshi ba. Ana ba da shawarar amfani a wuraren bushewa na cikin gida.
Q3: Ta yaya zan zaɓi rukunin da ya dace don aikace-aikacena?Zaɓi CCT bisa ga zafin launi da ake so (misali, 3500K don dumi, 5000K don sanyi). Rukunonin hasken haske suna nuna haske; zaɓi rukunoni mafi girma don fitarwa mafi girma, amma tabbatar da mai tuƙi zai iya ɗaukar ƙarin igiyar wuta. Rukunonin ƙarfin wuta ya kamata su dace da kewayon fitarwar mai tuƙi.
Q4: Shin modul ɗin yana dacewa da dimming na triac?Modul ɗin kansa na'ura ce mai tsayayyen igiyar wuta. Dimming yana buƙatar na'urar tura wutar LED mai iya dimming mai dacewa wacce ke daidaita igiyar wuta ta gaba. Tabbatar cewa an biya mafi ƙarancin kaya na mai tuƙi.
Q5: Menene tsawon rayuwa da ake tsammani?Bisa ga gwajin aminci, modul ɗin na iya wuce sa'o'i 50,000 na aiki a ƙarƙashin igiyar wuta da aka ƙayyade tare da kiyayewa L70 (rage haske 30%). Rayuwar ainihi ta dogara da sarrafa zafi da ingancin mai tuƙi.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |