Table of Contents
- 1. Product Overview
- 1.1 Key Features and Advantages
- 2. Detailed Technical Specifications
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical and Optical Characteristics
- 3. Grading and Classification System
- 4. Performance Curve Analysis
- 5. Mechanical and Packaging Information
- 5.1 Package Dimensions
- 5.2 Internal Circuit and Pin Arrangement
- 6. Welding and Assembly Guide
- 6.1 SMT Welding Instructions
- 6.2 Recommended Land Pattern
- 6.3 Moisture Sensitivity and Storage
- 7. Packaging and Ordering Information
- 7.1 Packaging Specifications
- 8. Application Notes and Design Considerations
- 8.1 Intended Use and Limitations
- 8.2 Key Design Rules
- 9. Technical Comparison and Differentiation
- 10. Frequently Asked Questions (FAQ)
- 10.1 Based on Technical Parameters
- 11. Practical Application Examples
- 12. Working Principle
- 13. Technology Trends
1. Product Overview
LTS-2807CKD-P na'urar haɗawa ta saman (SMD) ce, an ƙera ta azaman bututun nuni na lamba ɗaya. Babban aikinta shine samar da nuni na lamba mai haske kuma abin dogaro a cikin ƙulli mai ƙarami da na zamani, wanda ya dace da tsarin haɗawa ta atomatik. Na'urar tana amfani da ƙirar AlInGaP (aluminum indium gallium phosphide) mai ci gaba da girma akan tushen GaAs don samar da fitowar haske mai ja mai ƙarfi. An zaɓi wannan fasahar kayan saboda ingantacciyar inganci da kwanciyar hankali wajen samar da haske mai ja mai ƙarfi. Ƙirar gani tana amfani da allon launin toka tare da alamomin sassa masu launin fari, wannan haɗin yana nufin haɓaka bambanci da iya karantawa a ƙarƙashin yanayin haske daban-daban, yana mai da shi dace sosai don kayan amfani na masu amfani, allunan kayan aiki, da mu'amalar sarrafa masana'antu inda sarari ya yi ƙunci kuma iya karantawa yana da mahimmanci.
1.1 Key Features and Advantages
This product is defined by several key performance and reliability characteristics that set it apart in the small-size display market.
- Compact Form Factor:The 0.2-inch (5.08 mm) character height allows it to be integrated into high-density PCBs without sacrificing the digit size.
- Optical Performance:Thanks to the AlInGaP chip and gray background with white characters design, this display offers high brightness and excellent contrast. The wide viewing angle ensures clear visibility from different positions.
- Segment Uniformity:Segment design is used to achieve continuous and uniform illumination, preventing the appearance of bright spots or dark areas that could impair the appearance of characters.
- Energy Efficiency:Low power consumption requirements help reduce overall system power usage.
- Quality and Reliability:This device features solid-state reliability and is classified according to luminous intensity, meaning products are binned to ensure brightness uniformity. Meanwhile, it adopts a lead-free package structure compliant with the RoHS environmental directive.
2. Detailed Technical Specifications
This section provides a detailed and objective analysis of the operational limits and performance characteristics of the device under defined conditions.
2.1 Absolute Maximum Ratings
These ratings define the stress limits that may cause permanent damage to the device. Operation at or beyond these limits is not guaranteed.
- Power dissipation per segment:Maximum 70 mW. Exceeding this value may lead to overheating and catastrophic failure.
- Peak forward current per segment:60 mA, but only under pulse conditions (1/10 duty cycle, 0.1ms pulse width). This is suitable for brief, high-intensity flashes.
- Continuous forward current per segment:25 mA at 25°C. This rating is linearly derated as the ambient temperature (Ta) rises above 25°C, with a derating factor of 0.28 mA/°C. For example, at 85°C, the maximum continuous current is approximately 25 mA - (0.28 mA/°C * 60°C) = 8.2 mA.
- Temperature Range:Operating and storage temperature range is -35°C to +105°C.
- Solderability:The device can withstand soldering with an iron at 260°C for 3 seconds, with the iron tip positioned at least 1/16 inch below the mounting plane.
2.2 Electrical and Optical Characteristics
These are typical performance parameters measured at Ta=25°C, representing expected behavior under normal operating conditions.
- Luminous Intensity (Iv):Light output is current dependent. At a forward current (IF) of 1 mA, the intensity ranges from 201 to 650 µcd (microcandelas). At 10 mA, the typical value rises to 8250 µcd. These measurements have a tolerance of ±15%.
- Wavelength Characteristics:This device emits an ultra-red spectrum. The peak emission wavelength (λp) is 650 nm. The dominant wavelength (λd) is 639 nm, with a tolerance of ±1 nm. The spectral line half-width (Δλ) is 20 nm, indicating the distribution range of the emitted light wavelengths.
- Forward Voltage (VF):In IF=20 mA, the typical value is 2.6V, with a tolerance of ±0.1V. The specified minimum value is 2.05V.
- Reverse current (IR):At reverse voltage (VRWhen the reverse voltage is 5V, the maximum current is 100 µA. This parameter is for test purposes only; the device is not designed for continuous reverse bias operation.
- Luminous intensity matching ratio:In IFAt =1 mA, the maximum ratio between segment codes within a similar luminous area is 2:1. This specifies the maximum allowable brightness difference between segment codes.
- Crosstalk:Specified as ≤ 2.5%, referring to the unwanted illumination of non-selected segments when driving adjacent segments.
3. Grading and Classification System
The datasheet indicates that the product is "classified according to luminous intensity," which implies a binning process exists.
- Luminous Intensity Binning:Devices are tested based on their measured light output at a standard test current (e.g., 1 mA or 10 mA) and sorted into different bins. This ensures designers receive LEDs with consistent brightness levels for a uniform display appearance.
- Wavelength Binning:Although binning is not explicitly stated, the strict tolerance of ±1 nm for the dominant wavelength indicates tight process control, ensuring all devices have highly consistent color output.
- Forward Voltage Screening:Specified VFTolerance ya ±0.1V inaonyesha kifaa kimeweza kuchaguliwa kukidhi kigezo hiki cha umeme, na hivyo kusaidia uthabiti wa tabia ya mzunguko wa kuendesha.
4. Performance Curve Analysis
Ingawa dondoo la PDF lililotolewa linataja mikunjo ya kawaida lakini haionyeshi, uchambuzi wa kawaida wa vifaa kama hivi unapaswa kujumuisha:
- I-V (Current-Voltage) curve:It will show an exponential relationship between forward voltage and current, with the knee voltage of AlInGaP red LED being approximately 2.0-2.2V.
- Luminous intensity vs. forward current (Iv-IF):Anadago a cikin ƙananan wutar lantarki kusa da layi, a cikin manyan wutar lantarki yana iya nuna tasirin jikewa saboda tasirin zafi da raguwar inganci.
- Ƙarfin haske vs. Yanayin yanayi:Zai nuna raguwar fitar da haske yayin da zafin jiki ya tashi, wannan shine mahimmin abu na ƙira mai dogaro.
- Rarraba bakan:The graph showing the relationship between intensity and wavelength, centered at 650 nm (peak) with a half-width of 20 nm, confirms the ultra-red chromaticity point.
5. Mechanical and Packaging Information
5.1 Package Dimensions
The device has a defined SMD pad layout. Key dimensional notes include: all dimensions are in millimeters with a general tolerance of ±0.25 mm unless otherwise specified. Specific quality control requirements are noted, such as restrictions on foreign material, ink contamination, bubbles within the segment area, and plastic pin burrs. Due to the small package size, the part marking is abbreviated as "2807CKD-P" (omitting the "LTS" prefix).
5.2 Internal Circuit and Pin Arrangement
The device employs acommon anodeconfiguration. The internal circuit diagram shows ten pins, corresponding to the following connections: two pins are dedicated to the common anode (pins 3 and 8). The remaining pins are the individual cathodes for segments A, B, C, D, E, F, G, and the decimal point (DP). Pin 1 is listed as "No Connection". This configuration requires the driving circuit to supply current (sink current) to the common anode pins and to draw current (source current) from the individual cathode pins to illuminate the segments.
6. Welding and Assembly Guide
6.1 SMT Welding Instructions
Na'urar an tsara ta don aikin hadin guda na reflux. Iyaka mai mahimmanci ita ce adadin zagayowar aikin reflux dole ne ya zama ƙasa da sau biyu. Idan ana buƙatar reflux na biyu (misali, don haɗa gefe biyu), dole ne a sanyaya allon kewaye zuwa yanayin zafi na yau da kullun tsakanin aikin farko da na biyu.
- Reflow curve (maximum 2 cycles):Preheat to 120-150°C, maximum 120 seconds. Peak temperature must not exceed 260°C.
- Hand soldering (maximum 1 cycle):If using a soldering iron, the tip temperature must not exceed 300°C, and the contact time must be limited to a maximum of 3 seconds.
6.2 Recommended Land Pattern
The land pattern (footprint) for PCB design is provided. Adhering to this pattern is crucial for forming reliable solder joints, ensuring proper alignment, and managing heat during the reflow process.
6.3 Moisture Sensitivity and Storage
元件以防潮包装运输。必须在≤30°C和≤60%相对湿度(RH)下存储。一旦密封袋打开,元件开始从环境中吸收湿气。如果未立即使用且未存储在干燥柜中(<典型为≤10% RH),则必须在回流焊接前进行烘烤,以防止因湿气快速膨胀导致的“爆米花”或分层损坏。
- Baking Conditions:If components are on tape: bake at 60°C for ≥48 hours. If components are in bulk: bake at 100°C for ≥4 hours or at 125°C for ≥2 hours. Baking can be performed only once.
7. Packaging and Ordering Information
7.1 Packaging Specifications
This device is supplied in tape and reel format, suitable for automated surface-mount assembly.
- Reel Dimensions:Provides the dimensions of the component carrier tape and the overall reel (e.g., indicates 13-inch and 22-inch reel options).
- Carrier Tape:Made from black conductive polystyrene alloy. Dimensions comply with the EIA-481-D standard. Carrier tape thickness is 0.30 ±0.05 mm.
- Packaging Quantity:Standard 13-inch reel contains 1000 pieces. The carrier tape length of a 22-inch reel is 56.5 meters. The minimum order quantity for remaining reels is 250 pieces.
- Leader Tape and Trailer Tape:The reel includes a leader tape (minimum 400mm) and a trailer tape (minimum 40mm) for machine feeding.
8. Application Notes and Design Considerations
8.1 Intended Use and Limitations
This display is designed for general electronic equipment in office, communication, and home applications. It is not intended for safety-critical or high-reliability applications where failure could endanger life or health (e.g., aviation, medical systems) without prior consultation and potential certification.
8.2 Key Design Rules
- Drive Circuit Protection:Driver circuitMustIncludes protection against reverse voltage and voltage transients, as these can immediately damage the LED junction.
- Current limiting:Always use a series current-limiting resistor or a constant current driver. Never connect an LED directly to a voltage source. Based on the power supply voltage (VPower Supply), LED forward voltage (VF~2.6V) and the required forward current (IF) to calculate the resistance value. Formula: R = (VPower Supply- VF) / IF.
- Thermal Management:Adhere to power consumption and current derating rules. Operating at currents or ambient temperatures above recommended limits will accelerate light output attenuation (light decay) and may lead to premature failure. If operating near maximum ratings, ensure the PCB has sufficient copper area or thermal vias.
- Multiplexing:For multi-digit displays using multiplexing, ensure the peak current in pulse mode does not exceed the absolute maximum rating of 60 mA, and calculate the average current to stay within the continuous current rating.
9. Technical Comparison and Differentiation
Compared to older technologies such as GaAsP (Gallium Arsenide Phosphide) red LEDs, the AlInGaP technology employed in the LTS-2807CKD-P offers significantly higher luminous efficacy, thereby achieving higher brightness at the same input current. It also typically provides better wavelength stability over temperature and lifetime. Compared to some white segment displays that use color filters on blue/white LEDs, the monochromatic AlInGaP chip delivers pure color saturation for the target red light and may offer higher efficiency. Compared to through-hole LED displays, its SMD package provides better mechanical robustness and is more suitable for high-volume automated manufacturing.
10. Frequently Asked Questions (FAQ)
10.1 Based on Technical Parameters
Q: When using a 5V power supply, what resistor value should I use?
A: For a typical forward voltage of 2.6V and a desired current of 10 mA, the calculation is as follows: R = (5V - 2.6V) / 0.01A = 240 ohms. Use the nearest standard value (e.g., 240Ω or 220Ω). Be sure to verify the actual current in the circuit.
Q: Can I drive it continuously at 20 mA?
A: Yes, 20 mA is below the maximum of 25 mA at 25°C. However, you must check the ambient temperature. If the operating environment is above 25°C, the current must be derated. At 70°C, the maximum current is 25 mA - (0.28 mA/°C * 45°C) ≈ 12.4 mA.
Q: Since I shouldn't operate it in reverse, why is the reverse current rating important?
A: It is a quality and leakage indicator. A high reverse current may indicate a junction defect. This rating also indicates the required protection level; any reverse bias event exceeding 5V or causing a current over 100 µA will cause damage.
Q: What does "2:1 luminous intensity matching ratio" mean for my design?
A: This means that under the same test conditions, the brightness of the dimmest segment in a digit must not be less than half the brightness of the brightest segment. This ensures visual uniformity. For critical applications, you can select from stricter grades.
11. Practical Application Examples
Scenario: Designing a single-digit temperature readout display for a consumer appliance.
The LTS-2807CKD-P is an ideal choice. The microcontroller (MCU) port pins can sink current (connected to segment cathodes). A PNP transistor or a dedicated driver IC can supply current to the common anode pin. If using a multi-digit display, the MCU firmware must implement a 7-segment decoder and a multiplexing timer. The gray panel/white segments provide excellent contrast against the appliance bezel. Low power consumption meets energy efficiency goals. Designers must ensure the PCB layout includes the recommended pad pattern, incorporates a current-limiting resistor in series with each cathode (or uses a constant-current driver IC), and adheres to the reflow profile guidelines during manufacturing. After the reel is opened, components must be stored in a dry environment until the assembly date.
12. Working Principle
This device operates based on the principle of electroluminescence in a semiconductor P-N junction. When a forward voltage exceeding the junction's built-in potential (approximately 2.0-2.2V for AlInGaP) is applied, electrons from the N-type material and holes from the P-type material are injected into the junction region. They recombine in the active region (the AlInGaP quantum well layer). A portion of the recombination energy is released in the form of photons (light). The specific composition of aluminum, indium, gallium, and phosphorus in the epitaxial layer determines the bandgap energy, which directly defines the wavelength (color) of the emitted light—in this case, ultra-red light at approximately 650 nm. The common anode configuration internally connects the anodes of all LED segments, simplifying the drive circuit by requiring only one current source node per digit.
13. Technology Trends
The use of AlInGaP to manufacture red and amber LEDs represents a mature and highly optimized technology. Current trends in display LEDs focus on several areas: 1)Improving Efficiency:Ongoing research aims to reduce efficiency droop at high currents and improve the light extraction efficiency of chip packaging. 2)Miniaturization:Although 0.2 inches is the standard size, the demand for smaller character heights in ultra-compact devices is growing. 3)Integration:Trends include integrating LED displays with driver ICs and controllers in multi-chip modules or System-in-Package (SiP) solutions to simplify end-product design.4)Enhanced Reliability:Improvements in packaging materials and die-attach technologies continue to drive increases in operational lifetime and tolerance to the higher temperature reflow profiles required for lead-free soldering.
LED Specification Terminology Explained
Complete Interpretation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Why it matters |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | The luminous flux emitted per watt of electrical power, higher values indicate greater energy efficiency. | It directly determines the energy efficiency rating of the luminaire and the electricity cost. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determines whether the luminaire is bright enough. |
| Viewing Angle | ° (degree), e.g., 120° | The angle at which luminous intensity drops to half, determining the beam width. | Affects the range and uniformity of illumination. |
| Color Temperature (CCT) | K (Kelvin), such as 2700K/6500K | Haske launin zafi da sanyi, ƙananan ƙima sun karkata zuwa rawaya/dumi, manyan ƙima sun karkata zuwa fari/sanyi. | Yana ƙayyade yanayin haske da yanayin da ya dace. |
| Color Rendering Index (CRI / Ra) | Unitless, 0–100 | The ability of a light source to reproduce the true colors of objects, with Ra≥80 being preferable. | Affects color authenticity, used in high-demand places such as shopping malls and art galleries. |
| Color tolerance (SDCM) | MacAdam ellipse step, such as "5-step" | A quantitative metric for color consistency; a smaller step number indicates better color consistency. | Ensure no color variation among luminaires from the same batch. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | Wavelength values corresponding to the colors of colored LEDs. | Determines the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | Shows the intensity distribution of light emitted by an LED at each wavelength. | Affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbols | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage (Forward Voltage) | Vf | The minimum voltage required to light up an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf; the voltages add up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that makes the LED emit light normally. | Constant current drive is often used, as the current determines brightness and lifespan. |
| Maximum Pulse Current | Ifp | The peak current that can be withstood for a short period of time, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled, otherwise overheating damage will occur. |
| Reverse Voltage | Vr | Maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | Reverse connection or voltage surges must be prevented in the circuit. |
| Thermal Resistance (Thermal Resistance) | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | High thermal resistance requires stronger cooling design, otherwise junction temperature will rise. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), such as 1000V | Electrostatic discharge immunity; a higher value indicates greater resistance to damage from static electricity. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures lead to lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for the brightness to drop to 70% or 80% of its initial value. | Directly define the "useful life" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Degradation of packaging materials due to long-term high temperature. | Zai iya haifar da raguwar haske, canjin launi ko gazawar bude hanya. |
IV. Kullewa da Kayan aiki
| Terminology | Nau'o'in da aka saba gani | Popular Explanation | Characteristics and Applications |
|---|---|---|---|
| Package Types | EMC, PPA, Ceramics | The housing material that protects the chip and provides optical and thermal interfaces. | EMC offers good heat resistance and low cost; ceramics provide superior heat dissipation and long lifespan. |
| Chip Structure | Front-side, Flip Chip | Chip electrode arrangement method. | Flip-chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating. | YAG, silicate, nitride | Coated on the blue LED chip, partially converted to yellow/red light, mixed to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Flat, microlens, total internal reflection | Optical structure on the packaging surface, controlling light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Grading
| Terminology | Grading Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Binning | Codes such as 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness for products in the same batch. |
| Voltage binning | Code such as 6W, 6X | Grouped by forward voltage range. | Ease of matching drive power supply, improving system efficiency. |
| Color binning | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven color within the same luminaire. |
| Color temperature grading | 2700K, 3000K, etc. | Group by color temperature, each group has a corresponding coordinate range. | Meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Terminology | Standard/Test | Popular Explanation | Meaning |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term operation under constant temperature conditions, recording luminance attenuation data. | For estimating LED lifetime (in conjunction with TM-21). |
| TM-21 | Lifetime projection standard | Projecting lifespan under actual use conditions based on LM-80 data. | Providing scientific life prediction. |
| IESNA Standard | Illuminating Engineering Society Standard | Covers optical, electrical, and thermal testing methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental Certification | Ensure the product does not contain harmful substances (such as lead, mercury). | Entry requirements for the international market. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting products. | Commonly used in government procurement and subsidy programs to enhance market competitiveness. |