Table of Contents
- 1. Product Overview
- 1.1 Main Features and Target Applications
- 2. Technical Specifications and Objective Interpretation
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical and Optical Characteristics
- 3. Binning and Performance Matching The specification indicates that the LTS-2806CKR-P is "classified by luminous intensity." This refers to a binning process where manufacturing units are categorized based on their measured light output under standard test current. This allows designers to select displays from the same or adjacent intensity bins to ensure uniform brightness across all digits in a multi-digit display, preventing noticeable segment brightness variations. While this summary does not detail specific binning codes, this feature is crucial for applications requiring a consistent visual appearance. 4. Performance Curve Analysis
- 5. Mechanical and Packaging Information
- 5.1 Package Dimensions and Tolerances
- 5.2 Internal Circuit and Pin Configuration
- 6. Soldering, Assembly, and Operation Guide
- 6.1 SMT Welding Instructions
- 6.2 Recommended Solder Pad Pattern
- 6.3 Moisture Sensitivity and Storage
- 7. Packaging and Ordering Information
- 8. Application Design Considerations and Precautions
- 9. Technical Comparison and Differentiation
- 10. Frequently Asked Questions
- 11. Design and Use Case Studies
- 12. Introduction to Technical Principles
- 13. Industry Trends and Background
1. Product Overview
LTS-2806CKR-P is a surface-mount device designed for single-digit numeric display. Its core function is to provide clear and reliable digital indication in a compact, modern package, suitable for automated assembly processes. A notable feature of this component is its light-emitting chip, which utilizes aluminum indium gallium phosphide semiconductor material grown on a gallium arsenide substrate. This material technology is chosen to generate high-efficiency light within the red to amber spectral range. Its appearance design incorporates a gray panel and white segment filter, a combination intended to enhance contrast and readability when the segments are illuminated.
1.1 Main Features and Target Applications
This display is designed for integration into consumer and industrial electronic devices where space, energy efficiency, and reliability are key considerations. Its 0.28-inch digit height strikes a balance between visibility and PCB space occupancy. The continuous, uniform segment design ensures consistency and a professional appearance of the characters. Key advantages include low power requirements, high brightness output, excellent contrast, and a wide viewing angle, making it suitable for various readout applications. It is categorized by luminous intensity to facilitate brightness matching in multi-digit applications and comes in a lead-free package compliant with the RoHS directive. Typical applications include instrument panels, home appliances, communication equipment, office automation devices, and various control panels requiring single-digit displays.
2. Technical Specifications and Objective Interpretation
LTS-2806CKR-P performance is defined by a set of absolute maximum ratings and standard electrical/optical characteristics. Understanding these parameters is crucial for reliable circuit design and long-term operation.
2.1 Absolute Maximum Ratings
These ratings define the stress limits that may cause permanent damage to the device and are not applicable for normal operating conditions. The maximum power dissipation per segment is 70 mW. The peak forward current rating per segment is 90 mA, but this is only permitted under specific pulse conditions: a duty cycle of 1/10 and a pulse width of 0.1 ms. The continuous forward current per segment is 25 mA at 25°C and derates linearly with increasing temperature. The operating and storage temperature range for the device is -35°C to +105°C. For hand soldering, the soldering iron tip should be held at 260°C, 1/16 inch below the mounting plane, for a maximum of 3 seconds.
2.2 Electrical and Optical Characteristics
These parameters are measured under standard test conditions and represent typical performance. Average luminous intensity is the primary indicator. At a forward current of 1 mA, the minimum intensity is 201 µcd, with a typical value of 650 µcd. At 10 mA, the typical intensity rises significantly to 8250 µcd. The typical forward voltage per chip is 2.6V at a test current of 20 mA, with a maximum of 2.6V. The typical peak emission wavelength is 639 nm, and the typical dominant wavelength is 631 nm, both measured at 20 mA, with the output light color clearly falling within the super red region. The spectral line half-width is 20 nm. The maximum reverse current per segment at a reverse voltage of 5V is 100 µA. It must be noted that this reverse voltage condition is for test purposes only; the device must not be operated continuously under reverse bias. At a drive current of 1 mA, the maximum luminous intensity matching ratio between segments is 2:1.
3. Binning and Performance Matching
The datasheet indicates that the LTS-2806CKR-P is "classified by luminous intensity." This refers to a binning process where manufacturing units are sorted based on their measured light output under a standard test current. This allows designers to select displays from the same or adjacent intensity bins to ensure uniform brightness across all digits in a multi-digit display, preventing noticeable segment brightness variations. While this summary does not detail the specific binning codes, this feature is crucial for applications requiring a consistent visual appearance.
4. Performance Curve Analysis
Although specific graphs are not reproduced in text, the datasheet references "Typical Electrical/Optical Characteristic Curves." These curves are invaluable to design engineers. They typically include a forward current vs. forward voltage curve, showing the diode's turn-on behavior. More importantly, they include a curve of luminous intensity versus forward current, which is a nonlinear relationship. This curve helps designers select the optimal drive current to achieve the desired brightness while managing power consumption and heat. Another key curve depicts luminous intensity versus ambient temperature, showing how light output decreases as temperature rises. This is crucial for designing systems to operate in high-temperature environments, ensuring sufficient brightness margin is included.
5. Mechanical and Packaging Information
5.1 Package Dimensions and Tolerances
The LTS-2806CKR-P is offered in a surface-mount package. All critical dimensions are provided in millimeters. Unless otherwise specified, the general tolerance is ±0.25 mm. The datasheet also includes specific visual and mechanical quality standards: foreign material on segments must be ≤10 mils, ink contamination on the surface ≤20 mils, bubbles within segments ≤10 mils, reflector warpage must be ≤1% of its length, and plastic lead burrs must not exceed 0.1 mm. These standards ensure consistent physical quality and reliable mounting during assembly.
5.2 Internal Circuit and Pin Configuration
This device features an internal circuit diagram showing a common anode configuration. This means the anodes of all LED segments are internally connected together. The display has a total of 12 pins. The pin connection table is crucial for PCB layout: Pin 4 and Pin 9 are both common anode connections. The cathodes for segments A, B, C, D, E, F, G, and DP are connected to pins 8, 7, 5, 2, 3, 10, 12, and 6, respectively. Pins 1 and 11 are marked as "No Connection". This pin arrangement must be strictly followed to ensure correct segment illumination.
6. Soldering, Assembly, and Operation Guide
6.1 SMT Welding Instructions
This device is designed for reflow soldering processes. A key instruction is that the number of reflow process cycles must be less than two. Furthermore, if a second soldering is required, the device must be allowed to cool to normal ambient temperature between the first and second soldering processes. The recommended reflow profile includes a preheating stage at 120–150°C, with a maximum preheating time of 120 seconds. The peak temperature during reflow must not exceed 260°C. For manual soldering using a soldering iron, the maximum tip temperature is 300°C, and the soldering time per solder joint must not exceed 3 seconds.
6.2 Recommended Solder Pad Pattern
It provides pad pattern recommendations for PCB design. Adhering to this pattern is crucial for achieving reliable solder joints, proper alignment, and minimizing component stress during thermal cycling. This pattern defines the size, shape, and spacing of the copper pads on the PCB that correspond to the device terminals.
6.3 Moisture Sensitivity and Storage
SMD displays are shipped in moisture barrier packaging. They should be stored at 30°C or below, with a relative humidity of 60% or less. Once the original sealed package is opened, the components begin to absorb moisture from the atmosphere. If the parts are not stored in a controlled dry environment after opening, they must be baked before reflow soldering to prevent "popcorn" effect or internal delamination caused by rapid moisture expansion. Baking conditions are clearly specified: if still on reel, bake at 60°C for ≥48 hours; if in bulk, bake at 100°C for ≥4 hours or at 125°C for ≥2 hours. Baking can be performed only once.
7. Packaging and Ordering Information
The device is supplied in tape and reel form for automated pick-and-place assembly. Packaging reel and carrier tape dimensions are provided. The carrier tape material is specified as black conductive polystyrene alloy. The carrier tape dimensions comply with the EIA-481 standard. A standard 22-inch reel contains 38.5 meters of carrier tape and accommodates 1000 pieces. For the remainder of an order, the minimum packaging quantity is 250 pieces. The carrier tape includes leader and trailer tapes to facilitate machine feeding.
8. Application Design Considerations and Precautions
The datasheet contains important application notes. This display is suitable for general electronic equipment. For applications requiring extremely high reliability where failure could endanger life or health, consult the manufacturer before use. Designers must adhere to absolute maximum ratings. Exceeding recommended drive current or operating temperature may cause severe light output degradation or premature failure. The drive circuit should include protection against reverse voltage and transient voltage spikes during power-up or shutdown. Constant current drive is recommended over constant voltage drive to ensure consistent luminous intensity regardless of variations in forward voltage between individual LEDs or with temperature. Circuit design must consider the entire specified forward voltage range to ensure the intended drive current is always supplied. Proper heat dissipation and board layout should be considered to maintain junction temperature within safe limits, especially when operating at higher currents or in warm environments.
9. Technical Comparison and Differentiation
LTS-2806CKR-P achieves differentiation through its specific combination of attributes. Compared to older technologies like standard GaAsP, the red chip utilizing AlInGaP technology typically offers higher efficiency and better high-temperature performance. The 0.28-inch digit height fills a market gap between smaller, less visible displays and larger, more power-consuming ones. The common anode configuration is a key differentiating factor; many driver ICs are designed for common anode multiplexing, making this display compatible with a variety of standard display drivers. Its luminous intensity classification is a significant advantage for multi-digit designs compared to ungraded parts, ensuring visual consistency.
10. Frequently Asked Questions
Q: Can I drive this display with a 5V power supply and a simple resistor?
A: Yes, but careful calculation is required. Using a 5V power supply, with a typical forward voltage of 2.6V per segment, the voltage drop across the current-limiting resistor is 2.4V. For a desired current of 10 mA, the resistor value should be R = V/I = 2.4V / 0.01A = 240 Ω. However, you must use one resistor per segment cathode and consider the maximum forward voltage of 2.6V in your calculation to ensure the current never exceeds the maximum rating.
Q: Why is constant current drive recommended?
A: LED brightness is primarily a function of current, not voltage. The forward voltage has a negative temperature coefficient and can vary from device to device. A constant voltage source with a series resistor provides an approximate constant current, but it varies with changes in forward voltage. A dedicated constant current driver provides a stable current regardless of these variations, ensuring consistent brightness and longer lifespan.
Q: What does "1/10 duty cycle, 0.1ms pulse width" mean regarding the peak current rating?
A: This rating allows a brief high-current pulse for extra brightness in multiplexing or strobing effects. You can drive a segment with a 90 mA pulse, but the pulse itself must not exceed 0.1 ms in width, and the time-averaged current must adhere to the 1/10 duty cycle. In this scenario, the average current will be 9 mA, which must also remain within the continuous current derating limits for device temperature.
11. Design and Use Case Studies
Scenario: Designing a single-digit temperature readout display for a thermostat.LTS-2806CKR-P is an ideal choice. Designers selected a drive current of 5 mA per segment for battery-powered devices to balance brightness and power consumption. A microcontroller with integrated segment display drive pins was chosen. Since the display is common anode, the microcontroller's driver was configured accordingly. The PCB layout strictly followed the recommended solder pad pattern. After the reel was opened, the displays were stored in a dry cabinet. During assembly, a single reflow soldering process was used. The final product shows clear, uniformly bright red digits that are easy to read under typical indoor lighting conditions, and the low overall power consumption helps extend battery life.
12. Introduction to Technical Principles
The core light-emitting principle is based on a semiconductor PN junction. When a forward voltage is applied, electrons from the N-type material and holes from the P-type material are injected into the junction region. When an electron recombines with a hole, it falls to a lower energy state and releases the energy difference in the form of a photon. The specific wavelength of this light is determined by the bandgap of the semiconductor material. LTS-2806CKR-P uses AlInGaP, a compound semiconductor whose bandgap can be tuned by adjusting the proportions of its constituent elements to emit efficient light in the red to amber spectral region. The GaAs substrate provides a crystalline template for growing the AlInGaP epitaxial layer.
13. Industry Trends and Background
The trend for display components like the LTS-2806CKR-P is toward higher efficiency, smaller packages, and greater integration. While discrete segment displays remain crucial for specific applications, there is also a trend toward integrated dot-matrix displays and OLEDs, which offer greater flexibility in displaying characters and graphics. However, for simple, high-brightness, low-cost numeric indication, SMD segment displays using advanced semiconductor materials such as AlInGaP and InGaN are still widely used. The demand for lower power consumption, wider operating temperature ranges, and higher reliability drives innovation in materials and packaging. As shown by this component, the shift to lead-free and RoHS-compliant manufacturing is a standard industry requirement driven by environmental regulations.
Detailed Explanation of LED Specification Terminology
Complete Explanation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Why It Is Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | The luminous flux emitted per watt of electrical energy, the higher the more energy-efficient. | Directly determines the energy efficiency class and electricity cost of the luminaire. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determine if the lamp is bright enough. |
| Viewing Angle | ° (degrees), such as 120° | The angle at which light intensity drops to half, determining the beam's width. | Affects the illumination range and uniformity. |
| Color Temperature (CCT) | K (Kelvin), e.g., 2700K/6500K | The warmth or coolness of light color; lower values are yellowish/warm, higher values are whitish/cool. | Determines the lighting atmosphere and suitable application scenarios. |
| Color Rendering Index (CRI / Ra) | No unit, 0–100 | The ability of a light source to reproduce the true colors of objects, Ra≥80 is recommended. | Affects color fidelity, used in high-demand places such as shopping malls and art galleries. |
| Color Tolerance (SDCM) | MacAdam Ellipse Steps, e.g., "5-step" | Quantitative indicator of color consistency, the smaller the step number, the more consistent the color. | Ensure no color difference among the same batch of luminaires. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | The wavelength value corresponding to the color of a colored LED. | Determine the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | It shows the intensity distribution of light emitted by an LED across various wavelengths. | It affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbols | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage required to turn on an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf, and the voltage adds up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that allows the LED to emit light normally. | Constant current drive is commonly used, where the current determines brightness and lifespan. |
| Maximum Pulse Current (Pulse Current) | Ifp | Peak current that can be withstood in a short time, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled, otherwise overheating damage will occur. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | The circuit needs to prevent reverse connection or voltage surge. |
| Thermal Resistance | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | High thermal resistance requires a more robust thermal design; otherwise, the junction temperature will increase. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), e.g., 1000V | Anti-static strike capability, the higher the value, the less susceptible to damage from static electricity. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures lead to lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for brightness to drop to 70% or 80% of its initial value. | Directly defines the "useful life" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | Percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam Ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Degradation of packaging materials due to long-term high temperature. | May lead to decreased brightness, color shift, or open-circuit failure. |
IV. Encapsulation and Materials
| Terminology | Common Types | Popular Explanation | Characteristics and Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Material casing yang melindungi chip dan menyediakan antarmuka optik serta termal. | EMC tahan panas baik, biaya rendah; keramik pendinginan unggul, umur panjang. |
| Struktur chip | Front-side, Flip Chip | Chip Electrode Layout. | Flip-chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating | YAG, Silicate, Nitride | Covered on the blue light chip, partially converted into yellow/red light, mixed into white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Flat, Microlens, Total Internal Reflection | Optical structure on the encapsulation surface, controlling light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Binning
| Terminology | Grading Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Grading | Codes such as 2G, 2H | Grouped by brightness level, each group has a minimum/maximum lumen value. | Ensure uniform brightness for products within the same batch. |
| Voltage binning | Codes such as 6W, 6X | Grouped by forward voltage range. | Facilitates driver power matching and improves system efficiency. |
| Color Grading | 5-step MacAdam Ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven colors within the same luminaire. |
| Color temperature binning | 2700K, 3000K, etc. | Grouped by color temperature, each group has a corresponding coordinate range. | To meet the color temperature requirements of different scenarios. |
Six, Testing and Certification
| Terminology | Standard/Test | Popular Explanation | Meaning |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term illumination under constant temperature conditions, recording brightness attenuation data. | Used to estimate LED lifetime (combined with TM-21). |
| TM-21 | Standard for Life Projection | Projecting the actual service life based on LM-80 data. | Provide scientific life prediction. |
| IESNA standard | Standard of the Illuminating Engineering Society | Covers optical, electrical, and thermal testing methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental certification | Ensure the product does not contain harmful substances (such as lead, mercury). | Entry requirements for the international market. |
| ENERGY STAR / DLC | Energy Efficiency Certification | Energy efficiency and performance certification for lighting products. | Yawan da ake amfani da shi a cikin sayayyar gwamnati da ayyukan tallafi, don haɓaka gasar kasuwa. |